A Comprehensive Special Tool List
for Triumph 650 Motorcycles
A comphrehensive list of Triumph special tools covering all phases of repair and maintenance of 1960's Triumph 650 motorcycles, including the T120R Bonneville. Includes references to pages and figures in the Triumph Workshop Manual, as well as hyperlinks to photos of many of the tools.
Adjuster, clutch pressure plate springs
WS MANUAL 63-70 P.C6 ref. Fig. C5
60-2108:D496 Adjuster, primary chain tensioner
WS MANUAL 63-70 P.C3 ref. Fig. C3
Adjuster, shock absorber spring
WS MANUAL 63-70 Fig. T16 (1)
¹ Adjust static spring loading
² WS Manual page D7
Adjuster, valve clearance
Fig. T17
Z13 Clutch locking tool
WS MANUAL 63-70 P.C8 ref. Fig. C8B
¹ Proprietary. Locks clutch basket for clutch nut removal
Clutch nut socket
1 11/16" x 1/2" drive
Fig. P_1 (1)
¹ Proprietary. For removing clutch nut
97-072:Z22 Compressor, rings
WS MANUAL 63-70 P.B20 ref. Fig. B20
60-2221:D2221 Compressor, rocker spindle oil seals
WS MANUAL 63-70 P.B8 ref. Fig. B8
Compressor, valve springs
Fig. T02
Crimper, bullet connectors
Fig. BC1
Crimper, gas line ferrule
Fig. T15 (1)
Z79 Drift, refitting crankshaft pinion (w.adaptor)
Tubular drift with guide
WS MANUAL 63-70 P.B31 ref.
61-6008 Drift, refitting tappet guide blocks
WS MANUAL 63-70 P.B22 ref. Fig. B22
Z137 Drift, removal of earlier model dust excluder oil seal
WS MANUAL 63-70 P.G10 ref. Fig. G10
Z15 Drift, removal of high gear bearing
Shouldered
WS MANUAL 63-70 P.D9 ref.
Z169 Drift, removal of stanchion tubes from center lug
WS MANUAL 63-70 P.G4 ref. Fig. G3
¹ Use Z19 for engines before DU.68363
Z14 Drift, removal of TS ball journal bearing from crankcase
Mild steel: 1 1/4"x6" with 1 1/8"x1/2" shoulder
WS MANUAL 63-70 P.B40 ref. (1)
¹ For removing bearing S35-7
61-6013 Drift, removal of valve guides
5"X1/2" mild steel machined to 5/16" dia.X 1" at one end
WS MANUAL 63-70 P.B17 ref. Valve guides
Extractor, alternator rotor
Fig. T14 (1)
¹ Generic wheel puller
60-0782:D782 Extractor, auto-advance
WS MANUAL 63-70 P.B26 ref.
¹ Use D484 on engines up to DU66245
² Bonnie's Auto-Advance unit came out easily without a tool
B289 Extractor, cam wheel
60-1861:D662/3 Extractor, clutch center
WS MANUAL 63-70 P.C8 ref. Fig. C8
¹ D662/3 on WSMan p.C8, and D1861 on p.J6
61-6019:B276 Extractor, crankshaft pinion
WS MANUAL 63-70 P.B31 ref. Fig. B30
Z162 Extractor, DS roller main bearing outer race from crankcase
WS MANUAL 63-70 P.B40 ref.
Z151 Extractor, engine sprocket
WS MANUAL 63-70 P.C8 ref. Fig. C9
¹ Removes engine sprocket E5446
61-6046 Extractor, parting crankcase halves
WS MANUAL 63-70 P.B35 ref. Fig. B35
¹ Three #'s: Page B35:61-064; Fig B35:61-6046; Page J5:61-6014
Z127 Extractor, stanchion tubes
WS MANUAL 63-70 P.G6 Fig.G6
¹ Usually needed only for hardcore cases
Z121 Extractor, timing pinion extractor
Z72 Extractor, wrist pin
WS MANUAL 63-70 P.B23 ref. Fig. B19
60-2213:D2213 Extractor/replacer, camshaft pinion (w.adaptors)
WS MANUAL 63-70 P.B31 ref. Fig. B31
Guage, thread
Fig. T08
61-7022:D571/2 Locating tool, top dead center
WS MANUAL 63-70 P.B28A ref. Fig. B24
¹ Pre-'69 use Waldridge 60-0571/2
Z161/Z170 Puller, stanchion tubes
WS MANUAL 63-70 P.G10 ref. Fig. G10
¹ Z161 for C.E.I. threads, Z170 for U.N.F.
A kit with assortment of lugs to fit a variety of stanchions is often sold as 61-3824.
Pull stanchion tubes up to top of top lug.
Z46 Reamer, mainshaft high gear bush
WS MANUAL 63-70 P.D9 ref.
D486 Tapered adaptor pilot (timing cover replacement)
WS MANUAL 63-70 P.B29 ref.
D1832 Valve seat cutter exhaust (45deg)
WS MANUAL 63-70 P.B18 ref.
D1833 Valve seat cutter inlet (45deg)
WS MANUAL 63-70 P.B18 ref.
D1834 Valve seat cutter, blending (spherical form)
WS MANUAL 63-70 P.B18 ref.
D1863 Valve seat cutters, arbor and pilot
WS MANUAL 63-70 P.B18 ref.
BS sockets, 3/8" drive set
BS wrenches, 6-piece combination set
BS wrenches, 6-piece open-end set
61-6017:D527 Wrench, fork dust excluder sleeve nut
WS MANUAL 63-70 P.G6 ref. Fig. T07
¹ Use D220 for earlier models
D1815 Wrench, front brake anchor plate spindle nut
WS MANUAL 63-70 P.F5 ref.
Z63 Wrench, gearbox sprocket nut
WS MANUAL 63-70 P.D8 ref. Fig. D7
60-0779:D779 Wrench, stanchion tube cap nuts
WS MANUAL 63-70 P.G3 ref. Fig. T18
¹ D220 before DU.68363
61-3694:Z76 Wrench, wheel bearing retaining ring
P.F7 ref. Fig. T10
¹ Fits front and back wheel retaining rings
