Interchangeable Parts

Interchangeable Parts
4 Jun 2022

NS191
Nipple
Ref# 17 Fig. 28 Page 65 #7 (1969) (Req:1)
Throttle cable T120R
Ref# 26 Fig. 28 Page 65 #7 (1969) (Req:3)
Handlebars T120R

S1-52
Bin - (2/0/0)
Nut ASME 3/8-26TPI Thin (Tool-3/8BS 5/16W)
Ref# 26 Fig. 14 Page 39 #7 (1969) (Req:4)
Torque stay, head bolts 21/38 (bolts 2,3,4,5)
Ref# 34 Fig. 20 Page 51 #7 (1969) (Req:1)
Rear brake cam lever
Torque: 20 LBS

S25-6
Bin C-1 (2/0/0)
Washer, plain 1/2"x1"x.100"
Ref# 17 Fig. 14 Page 39 #7 (1969) (Req:2)
Driver footrests (both)
¹ Interchangeable ~ 37-2027.
² See Bin I-6.
Ref# 33 Fig. 20 Page 51 #7 (1969) (Req:1)
Rear brake cam lever
¹ Can use 37-2027.
² (37-2027 Bin I-6)

S79-2
Spoke nipple
Ref# 7 Fig. 19 Page 49 #7 (1969) (Req:40)
Front wheel
Ref# 6 Fig. 20 Page 51 #7 (1969) (Req:40)
Rear wheel

1/16x3/8
Bin I-5 (0/0/0)
Pin, split (1/16 x 3/8 in.)
Ref# 40 Fig. 13 Page 37 #7 (1969) (Req:1)
Brake operating rod (rear)
¹ Also front brake operating rod (x 2)
Ref# 35 Fig. 19 Page 49 #7 (1969) (Req:2)
Front brake operating rod (front, both ends)

14-0101
Bin F-1 (3/2/0)
Bolt UNF (SAE) 1/4-28TPI X 7/16 U.H. (Tool-7/16)
Ref# 4 Fig. 11 Page 33 #7 (1969) (Req:2)
Primary chain oiler tube
Ref# 14 Fig. 25 Page 59 #7 (1969) (Req:4)
Seat hinge
Ref# 20 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender, center stay
Ref# 20 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender, front stay
Ref# 20 Fig. 26 Page 61 #7 (1969) (Req:1)
Rear fender to frame

14-0102
Bin F-1 (1/3/3)
Bolt UNF (SAE) 1/4"X28TPI X 1/2" U.H.
Ref# 22 Fig. 25 Page 59 #7 (1969) (Req:4)
Seat rail
Ref# 31 Fig. 26 Page 61 #7 (1969) (Req:8)
?Fender
Ref# 31 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, bridge
Ref# 31 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, lift handle
Ref# 24 Fig. 35 Page 77 #7 (1969) (Req:2)
Ignition coil bracket to frame T120R-TR6C

14-0103
Bin F-1 (1/5/2)
Bolt UNF (SAE) 1/4-28TPI x 3/4 U.H.
Ref# 24 Fig. 23 Page 55 #7 (1969) (Req:2)
Battery holder front/rear straps
Ref# 22 Fig. 35 Page 77 #7 (1969) (Req:4)
Ignition coil bracket T120R-TR6C
Ref# 54 Fig. 35 Page 77 #7 (1969) (Req:6)
Horn relay bracket

14-0113
Bin F-2 (9/1/1)
Bolt UNF (SAE) 5/16-24TPI X 9/16 U.H. (Tool-7/16)
Ref# 28 Fig. 13 Page 37 #7 (1969) (Req:1)
Chainguard, front
¹ Substitute 82-4135 (shouldered) for easy lifting of guard
² 2 in stock look NOS
Ref# 32 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, bracket
Ref# 32 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, rear frame clip

14-0115
Bin F-2 (3/0/0)
Bolt UNF (SAE) 5/16-24TPI X 7/8 U.H. (Tool-1/2)
Ref# 20 Fig. 15 Page 41 #7 (1969) (Req:4)
Muffler hanger (to frame), nut 41/21, washer 41/22
¹ #7 p61/Ref23 says 5/16" U.H.
But here it's 7/8"
² Spares: NOS appearance
Ref# 23 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender front and center stays to bracket (ref 5)
Ref# 23 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender rear stay to fork legs

14-0218
Bin F-3 (1/4/2)
Bolt UNF (SAE) 5/16-24TPI X 1-5/16 U.H.
Ref# 30 Fig. 14 Page 39 #7 (1969) (Req:2)
Engine torque stays
¹ #7 p45/Ref38 says 1-7/16"U.H. but here it's 1-5/16"
² Spares: NOS
Ref# 38 Fig. 17 Page 45 #7 (1969) (Req:4)
Lower fork leg spindle
Torque: 25 LBS
¹ #7 p39/Ref30 says 1 5/16 U.H.

14-0219
Bin H-5 (2/0/0)
Bolt UNF (SAE) 5/16-24TPI X 1-1/2 U.H. (Tool-1/2)
Ref# 29 Fig. 15 Page 41 #7 (1969) (Req:2)
Exhaust pipe/muffler clamp
¹ Spares: Modern (Walr)
Ref# 35 Fig. 15 Page 41 #7 (1969) (Req:2)
Exhaust crossover pipe (Alternate)

14-0301
Bin E-1 (2/2/1)
Nut, plain UNF (SAE) 1/4-28TPI (Tool-11mm)
Ref# 15 Fig. 9 Page 29 #7 (1969) (Req:4)
Gearchange guideplate
Ref# 7 Fig. 15 Page 41 #7 (1969) (Req:4)
Exhaust crossover pipe clip
Ref# 25 Fig. 35 Page 77 #7 (1969) (Req:6)
Ignition coil bracket to frame T120R-TR6C
Ref# 56 Fig. 35 Page 77 #7 (1969) (Req:6)
Horn relay bracket

14-0302
Bin E-1 (6/2/0)
Nut, plain UNF (SAE) 5/16-24TPI (Tool-1/2)
Ref# 31 Fig. 9 Page 29 #7 (1969) (Req:1)
Gearbox outer cover, bottom stud
Ref# 34 Fig. 13 Page 37 #7 (1969) (Req:1)
Chainguard, stepped bolt 37/32
Ref# 12 Fig. 14 Page 39 #7 (1969) (Req:4)
Engine mount plates
Orient: Nuts out
¹ To 14-0220 bolts (Fig.14 Ref.8), D.S. Fore Top & Middle
Ref# 31 Fig. 14 Page 39 #7 (1969) (Req:2)
Torque stays
Ref# 21 Fig. 15 Page 41 #7 (1969) (Req:4)
Muffler hanger (to frame)
¹ Hanger-to-frame w washer Ref.22, and bolt Ref.20
Ref# 25 Fig. 15 Page 41 #7 (1969) (Req:2)
Muffler hanger
¹ Hanger-to-muffler-bracket w washer Ref.24 and bolt Ref.23
Ref# 27 Fig. 19 Page 49 #7 (1969) (Req:2)
Front brake cam spindle
Torque: 20 LBS
Ref# 28 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, rear frame clip
Ref# 19 Fig. 29 Page 67 #7 (1969) (Req:2)
Passenger footrest hanger

14-0303
Bin E-1 (9/1/1)
Nut, plain UNF (SAE) 3/8-24TPI (Tool-9/16)
Ref# 21 Fig. 2 Page 15 #7 (1969) (Req:2)
Crankcase junction stud TS (Ref.19)
Ref# 18 Fig. 12 Page 35 #7 (1969) (Req:2)
Main/rear frame (top)
Ref# 25 Fig. 13 Page 37 #7 (1969) (Req:4)
Rear shock absorber mount, top/bottom
Orient: Nuts out or it scrapes brake drum cover
Ref# 22 Fig. 14 Page 39 #7 (1969) (Req:2)
Engine mount plate, bottom bolts both sides

14-0304
Bin E-1 (2/0/0)
Nut, plain UNF (SAE) 7/16-20TPI (Tool-7/16BS 3/8W)
Ref# 21 Fig. 12 Page 35 #7 (1969) (Req:2)
Main/rear frame, bottom front, bolt 35/19
Ref# 14 Fig. 13 Page 37 #7 (1969) (Req:2)
Torque stay, front (swingarm) and rear (brake plate)

14-0401
Nut, locking UNF (SAE) 1/4-28TPI thin locking
Ref# 35 Fig. 14 Page 39 #7 (1969) (Req:1)
Brake pedal stop
Ref# 31 Fig. 19 Page 49 #7 (1969) (Req:1)
Front brake, threaded fork end

14-0403
Bin E-2 (2/0/0)
Nut, locking UNF (SAE) 3/8-24TPI thin locking (Tool-9/16)
Ref# 18 Fig. 10 Page 31 #7 (1969) (Req:1)
Clutch adjuster pin
Ref# 27 Fig. 14 Page 39 #7 (1969) (Req:2)
Engine mount plates, bolts 39/23, top/rear, both sides
Orient: Head in, nut out

14-0702
Bin E-3 (3/2/2)
Nut, locking UNF (SAE) 5/16-24TPI thin Philidas (Tool-13mm deep socket)
Ref# 23 Fig. 11 Page 33 #7 (1969) (Req:3)
Stator studs
Torque: 20 LBS
Ref# 31 Fig. 13 Page 37 #7 (1969) (Req:1)
Chainguard, front mount
Ref# 29 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender, bottom stay

14-1201
Bin E-4 (11/0/0)
Nut, locking UNF (SAE) 1/4-28TPI Cleveloc (Tool-9/16)
Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender, center stay to fender
¹ 1 Nyloc
Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender, front stay to fender
Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:1)
Front fender, rear stay to fender
Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, liscense plate bracket
Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, bridge
Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2)
Rear fender, lifting handle
Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:1)
Rear fender, frame bracket, top

14-1301
Bin M-5 (2/1/0)
Nut, locking UNF (SAE) 1/4-28TPI thin Cleveloc
Ref# 52 Fig. 2 Page 15 #7 (1969) (Req:1)
Protection blade
Ref# 33 Fig. 31 Page 71 #7 (1969) (Req:4)
Carburetter adaptor 21/12, 21/13 (mount stud) T120R
¹ RPC #7 incorrectly lists part number S1932 (21-1932)

14-1302
Bin E-5 (4/1/1)
Nut, locking UNF (SAE) 5/16-24TPI thin Cleveloc
Ref# 36 Fig. 15 Page 41 #7 (1969) (Req:2)
Exhaust crossover pipe
Ref# 25 Fig. 22 Page 53 #7 (1969) (Req:2)
Gas tank, front tank mount

14-6608
Bin K-8 (14/0/0)
Screw, Posidrive UNC (SAE) 1/4-20TPI X 1" U.H. (Tool-Posidrive)
Ref# 8  Fig.  6 Page 23 #7 (1969) (Req:5)
Timing cover
¹ 10/11/1/2/3 O'clock from patent plate are 1-3/8"O.A.
Ref# 22 Fig.  7 Page 25 #7 (1969) (Req:1)
Gearbox inner cover
Ref# 34 Fig.  9 Page 29 #7 (1969) (Req:1)
Gearbox outer cover
Orient: Rear-most screw
Ref# 34 Fig. 11 Page 33 #7 (1969) (Req:6)
Primary chaincase cover
¹ Broke and replaced 7/2010

14-6609
Bin - (5/0/0)
Screw, Posidrive UNC (SAE) 1/4"-20TPI X 1-5/16" U.H. (Tool-Posidrive)
Ref# 7 Fig. 6 Page 23 #7 (1969) (Req:3)
Timing cover
¹ 5/7o'clock: 1-27/64"O.A.;9 o'clock: 1-1/8"O.A.
Ref# 33 Fig. 9 Page 29 #7 (1969) (Req:2)
Gearbox outer cover

144921
Bin A-6 (1/0/0)
Screw
Ref# 24 Fig. 36 Page 79 #7 (1969) (Req:2)
Tail light/stop light lens T120R-TR6R
Ref# 5 Fig. 36 Page 79 #7 (1969) (Req:1)
Headlight shell, fixing plate 79/6 T120R-TR6R

21-0544 / S544
Bin K-8 (1/0/0)
Nut, domed UNF (SAE) 5/16-24TPI (Tool-1/2")
Ref# 46 Fig. 9 Page 29 #7 (1969) (Req:1)
Gearbox outer cover, upper stud
Ref# 36 Fig. 11 Page 33 #7 (1969) (Req:2)
Primary chaincase cover (stator studs)
Torque: 10 LBS

21-1822 / S1822
Bolt UNF (SAE) 5/16-24TPI X 1/2 U.H.
Ref# 37 Fig. 23 Page 55 #7 (1969) (Req:1)
Oil tank mount, lower
Ref# 25 Fig. 26 Page 61 #7 (1969) (Req:1)
Front fender to bottom stay (R#4)
Ref# 25 Fig. 26 Page 61 #7 (1969) (Req:2)
Front fender, bracket (R#5) to fork legs

37-0135 / W135
Bin I-7 (2/2/0)
Spring, return
Ref# 24 Fig. 19 Page 49 #7 (1969) (Req:2)
Front brake shoe
Ref# 30 Fig. 20 Page 51 #7 (1969) (Req:2)
Rear brake shoe

37-0653 / W653
Bearing, wheel (front) 20 x 47 x 14 mm (Ball Journal)
Ref# 10 Fig. 19 Page 49 #7 (1969) (Req:2)
Front wheel
¹ Use sealed or grease @12,000mi
² 2007/36,000*2014/60,000mi. (MAP Sealed Bearing)
Ref# 18 Fig. 20 Page 51 #7 (1969) (Req:2)
Rear wheel
¹ Grease @ 12,000 miles.
² 2006/28,000*2014/60,000*(MAP Sealed bearing)]

57-0280 / T280
Bin K-6 (3/0/0)
Circlip
Ref# 19 Fig. 8 Page 27 #7 (1969) (Req:1)
Mainshaft bearing
¹ [BT 2015 65kmi][CZ 2010 40kmi]
Ref# 12 Fig. 19 Page 49 #7 (1969) (Req:1)
Bearing, front wheel
¹ Same on mainshaft bearing

57-0989 / T989
Hollow dowel
Ref# 12 Fig.  2 Page 15 #7 (1969) (Req:2)
Timing cover
Ref# 6  Fig.  6 Page 23 #7 (1969) (Req:1)
Timing cover
Ref# 2  Fig.  7 Page 25 #7 (1969) (Req:4)
Gearbox inner cover

57-1076 / T1076
Bin A-3 (2/2/0)
Screw 3/8 U.H.
Ref# 43 Fig. 13 Page 37 #7 (1969) (Req:2)
Chainguard, brakelight switch
¹ New: 5/8"U.H.bolts -Used: screws/washers/nut/lock nut
Ref# 43 Fig. 13 Page 37 #7 (1969) (Req:1)
Brakelight switch lever
¹ Two on hand are 5/8" U.H.

57-1606 / T1606 TIMKEN M11121
Bin K5-S3 (1/3/0)
Bearing, layshaft high gear (D.S.) Closed end needle roller
11/16" x 7/8" x 3/4"