AMAL 244/1048 Bin M-4 (7/0/0) O-ring Thick Ref# 3 Fig. 30#6 (1968) (Req:2) Carburetter flange ¹ '68 & older - Monoblock, use w insul block & paper gasket |
Oil pump body REF Ref# 2 Fig. 3 Page 17 #7 (1969) (Req:1) Timing chest |
RENOLD 110056/26 Bin - (1/4/0) Master link, rear chain 5/8 x 3/8 Fig. 11 Page 33 #7 (1969) (Req:1) Rear wheel ¹ Masterlink not shown in #7 ² New spare is for Renold chain |
Damper unit REF Ref# 17 Fig. 13 Page 37 #7 (1969) (Req:2) Rear shock absorber |
Brake lining (ref only) REF Ref# 21 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake |
Rivet, brass REF Ref# 22 Fig. 19 Page 49 #7 (1969) (Req:16) Front brake lining (ref only) |
Brake lining REF Ref# 27 Fig. 20 Page 51 #7 (1969) (Req:2) Rear brake |
Brass rivets REF Ref# 28 Fig. 20 Page 51 #7 (1969) (Req:16) Rear brake |
Grip, twist grip REF Ref# 11 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars ¹ See Ref.34. |
NORTON 06-7230 Bin - (1/0/0) Grip, handlebar left REF Ref# 34 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars ¹ Norton PN 06-7230 is Gran-Turismo, Black, 7/8" ² Baxter $10: "Nava, UK" / B-Shop $25: "Nava" |
Mixing chamber REF Ref# 2 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
Stud, carburetter mounting REF (1 in.) Ref# 32 Fig. 31 Page 71 #7 (1969) (Req:4) Carburetter mounting flange T120R |
Bush, driving gear (ref only) REF Ref# 18 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing T120R-TR6R |
Bush, tach driven gear (ref only) REF Ref# 26 Fig. 33 Page 73 #7 (1969) (Req:1) Tach driven gear housing T120R-TR6R ¹ P/O 70-6122 Driven gear housing Ref.24 Fig.33 ² Driven gear housing |
LUCAS 54483156/A Bin B-2 (1/0/0) Spring, ignition capacitor mounting Ref# 2 Fig. 34 Page 75 #7 (1969) (Req:1) Battery TR6C |
A61 Bin D-9 (2/0/0) Decal, Made in England Ref# 34 Fig. 22 Page 53 #7 (1969) (Req:1) Side panel? ¹ 1 print, 1 script |
CD-650 Bin N-1 (0/0/0) Oil seals, kit 70-3876/70-4568/57-0946/57-1956/70-7565 Ref# NA Fig. na Page NA Various ¹ Oil seal kit from Baxter, maybe not best quality. |
GS127 Washer, plain Ref# 25 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch lever assy |
GS251 Piston Ref# 15 Fig. 3 Page 17 #7 (1969) (Req:1) Oil release valve |
GS254 Bin D-3 (2/0/0) Washer, fiber Ref# 17 Fig. 3 Page 17 #7 (1969) (Req:1) Oil release valve (beneath Cap 17/16) |
GS308 Bin C-3 (4/2/2) Washer, plain .390"Ix.622"Ox.06"T Ref# 24 Fig. 13 Page 37 #7 (1969) (Req:2) Rear shock absorber mount, upper nut ¹ #7 says 3 instead of 2 |
GS87 Breather disk Ref# 2 Fig. 2 Page 15 #7 (1969) (Req:1) Camshaft, inlet D.S. |
N3 Spark plug 13mm-3/4"Reach; Gap .025" (.020 Maint/Repair 650/750 Twins) Ref# 18 Fig. 35 Page 77 #7 (1969) (Req:2) Cylinder head Torque: 25 LBS ¹ Champ N3/N3C NGK B7ES/B8ES Denso W24ESU |
NA43A Bin D-8 (4/0/0) Joint Washer Paper washer Ref# 30 Fig. 31 Page 71 #7 (1969) (Req:1) Carburetter T120R ¹ '68 and earlier, use w E2968 Insul block & 244/1048 o-ring ² Not used on Bonnie |
NS191 Nipple Ref# 17 Fig. 28 Page 65 #7 (1969) (Req:1) Throttle cable T120R Ref# 26 Fig. 28 Page 65 #7 (1969) (Req:3) Handlebars T120R |
NW100 Bin J-9 (2/3/0) Grease nipple UNF (SAE) 1/4x28 Ref# 3 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork ¹ Grease@1,000 mi.intervals ² 45/90/180 degrees, mixed threads/sizes; Bonnie 90 degre |
PO172A Nut, plain ASME 3/8-26TPI (Tool-3/8BS 5/16W) Ref# 28 Fig. 14 Page 39 #7 (1969) (Req:3) Brake pedal ¹ '65-'69 PO172; '70 99-0047; Best# PO172A. ² Blue L-T '07 |
PT104B Washer, fiber Ref# 5 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank drain |
S1-51 Bin E-7 (2/0/0) Nut (crankcase junction studs) CEI/BSC/Cycle 5/16-26TPI Ref# 36 Fig. 2 Page 15 #7 (1969) (Req:8) Crankcase |
S1-52 Bin - (2/0/0) Nut ASME 3/8-26TPI Thin (Tool-3/8BS 5/16W) Ref# 26 Fig. 14 Page 39 #7 (1969) (Req:4) Torque stay, head bolts 21/38 (bolts 2,3,4,5) Ref# 34 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake cam lever Torque: 20 LBS |
S25-43 Washer, plain 1/4 x 1/2 x .0615" Ref# 10 Fig. 6 Page 23 #7 (1969) (Req:1) Auto advance unit bolt 23/9 |
S25-6 Bin C-1 (2/0/0) Washer, plain 1/2"x1"x.100" Ref# 17 Fig. 14 Page 39 #7 (1969) (Req:2) Driver footrests (both) ¹ Interchangeable ~ 37-2027. ² See Bin I-6. Ref# 33 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake cam lever ¹ Can use 37-2027. ² (37-2027 Bin I-6) |
S70-3 Ball, steel (1/4 in. dia.) Ref# 42 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter pedal |
S70-7 Oil pump valve ball (7/32 in. dia.) Ref# 6 Fig. 3 Page 17 #7 (1969) (Req:2) Oil pump |
S79-2 Spoke nipple Ref# 7 Fig. 19 Page 49 #7 (1969) (Req:40) Front wheel Ref# 6 Fig. 20 Page 51 #7 (1969) (Req:40) Rear wheel |
T24A Kickstarter axle Ref# 18 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
WE2003 Rod Ref# 29 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake cam |
WF32 Bin I-6 (1/0/0) Pin, pivot Ref# 34 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake cam lever (rear) |
WM3 Bolt, tire security Ref# 45 Fig. 20 Page 51 #7 (1969) (Req:2) Rear wheel |
XA69 Tie, cable, metal Ref# 39 Fig. 28 Page 65 #7 (1969) (Req:1) Cable |
1/16x3/8 Bin I-5 (0/0/0) Pin, split (1/16 x 3/8 in.) Ref# 40 Fig. 13 Page 37 #7 (1969) (Req:1) Brake operating rod (rear) ¹ Also front brake operating rod (x 2) Ref# 35 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake operating rod (front, both ends) |
112201 Bin A-6 (3/0/0) Bolt, pivot Ref# 13 Fig. 36 Page 79 #7 (1969) (Req:2) Headlight shell T120R-TR6R Torque: 10 LBS |
12/033 Washer, spring cupped Ref# 25 Fig. 27 Page 63 #7 (1969) (Req:1) Choke control spring washer |
12/606 Cap Ref# 24 Fig. 27 Page 63 #7 (1969) (Req:1) Choke control cap |
12/607 Bolt Ref# 23 Fig. 27 Page 63 #7 (1969) (Req:1) Choke control lever |
127684 Screw Ref# 29 Fig. 36 Page 79 #7 (1969) (Req:1) Tail light/stop light assembly T120R-TR6R |
137498 Bin A-6 (0/3/0) Washer, plain .314"Ix3/4"Ox.61"T Ref# 14 Fig. 36 Page 79 #7 (1969) (Req:2) Headlight shell, pivot bolt 79/13 T120R-TR6R |
14-0101 Bin F-1 (3/2/0) Bolt UNF (SAE) 1/4-28TPI X 7/16 U.H. (Tool-7/16) Ref# 4 Fig. 11 Page 33 #7 (1969) (Req:2) Primary chain oiler tube Ref# 14 Fig. 25 Page 59 #7 (1969) (Req:4) Seat hinge Ref# 20 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, center stay Ref# 20 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, front stay Ref# 20 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender to frame |
14-0102 Bin F-1 (1/3/3) Bolt UNF (SAE) 1/4"X28TPI X 1/2" U.H. Ref# 22 Fig. 25 Page 59 #7 (1969) (Req:4) Seat rail Ref# 31 Fig. 26 Page 61 #7 (1969) (Req:8) ?Fender Ref# 31 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, bridge Ref# 31 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, lift handle Ref# 24 Fig. 35 Page 77 #7 (1969) (Req:2) Ignition coil bracket to frame T120R-TR6C |
14-0103 Bin F-1 (1/5/2) Bolt UNF (SAE) 1/4-28TPI x 3/4 U.H. Ref# 24 Fig. 23 Page 55 #7 (1969) (Req:2) Battery holder front/rear straps Ref# 22 Fig. 35 Page 77 #7 (1969) (Req:4) Ignition coil bracket T120R-TR6C Ref# 54 Fig. 35 Page 77 #7 (1969) (Req:6) Horn relay bracket |
14-0105 Bolt UNF (SAE) 1/4-28TPI X 15/16 U.H. Ref# 34 Fig. 14 Page 39 #7 (1969) (Req:1) Brake pedal stop |
14-0113 Bin F-2 (9/1/1) Bolt UNF (SAE) 5/16-24TPI X 9/16 U.H. (Tool-7/16) Ref# 28 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard, front ¹ Substitute 82-4135 (shouldered) for easy lifting of guard ² 2 in stock look NOS Ref# 32 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, bracket Ref# 32 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, rear frame clip |
14-0113/001 Bolt UNF (SAE) 5/16-24TPI X 9/16 U.H. Ref# 47 Fig. 35 Page 77 #7 (1969) (Req:1) Zener diode bracket ¹ Fastens bracket to middle lug |
14-0114 Bin F-2 (5/0/0) Bolt UNF (SAE) 5/16-24TPI X 3/4 U.H. (Tool-1/2) Ref# 23 Fig. 15 Page 41 #7 (1969) (Req:2) Muffler hanger (to muffler bracket), washer 41/24, nut 41/25 |
14-0115 Bin F-2 (3/0/0) Bolt UNF (SAE) 5/16-24TPI X 7/8 U.H. (Tool-1/2) Ref# 20 Fig. 15 Page 41 #7 (1969) (Req:4) Muffler hanger (to frame), nut 41/21, washer 41/22 ¹ #7 p61/Ref23 says 5/16" U.H. But here it's 7/8" ² Spares: NOS appearance Ref# 23 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender front and center stays to bracket (ref 5) Ref# 23 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender rear stay to fork legs |
14-0126 Bin F-2 (2/0/0) Bolt UNF (SAE) 3/8-24TPI X 3/4 U.H. Ref# 23 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plates, top/rear |
14-0201 Bin K-1 (1/0/0) Bolt UNF (SAE) 1/4-28TPI X 1"U.H. (Tool-7/16") Ref# 36 Fig. 9 Page 29 #7 (1969) (Req:1) Gearchange pedal |
14-0204 Bolt UNF (SAE) 1/4-28TPI X 1-3/8 U.H. Ref# 6 Fig. 15 Page 41 #7 (1969) (Req:4) Exhaust crossover pipe clip |
14-0218 Bin F-3 (1/4/2) Bolt UNF (SAE) 5/16-24TPI X 1-5/16 U.H. Ref# 30 Fig. 14 Page 39 #7 (1969) (Req:2) Engine torque stays ¹ #7 p45/Ref38 says 1-7/16"U.H. but here it's 1-5/16" ² Spares: NOS Ref# 38 Fig. 17 Page 45 #7 (1969) (Req:4) Lower fork leg spindle Torque: 25 LBS ¹ #7 p39/Ref30 says 1 5/16 U.H. |
14-0219 Bin H-5 (2/0/0) Bolt UNF (SAE) 5/16-24TPI X 1-1/2 U.H. (Tool-1/2) Ref# 29 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe/muffler clamp ¹ Spares: Modern (Walr) Ref# 35 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust crossover pipe (Alternate) |
14-0220 Bolt UNF (SAE) 5/16-24TPI X 1-3/4 U.H. (Tool-1/2) Ref# 8 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plate, D.S. top, front |
14-0221 Bolt UNF (SAE) 5/16-24TPI X 2 U.H. (Tool-1/2) Ref# 9 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plate, T.S. top, front |
14-0234 Bin F-4 (2/0/0) Bolt UNF (SAE) 3/8-24TPI X 1-3/4 U.H. (Tool-9/16) Ref# 24 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plates, bottom, both sides Orient: Head in, nut out |
14-0235 Bin F-4 (4/0/0) Bolt UNF (SAE) 3/8-24TPI X 1-7/8" U.H. (Tool-9/16) Ref# 21 Fig. 13 Page 37 #7 (1969) (Req:4) Shock mounts, top/bottom Orient: Bolt heads in, nuts out |
14-0251 Bolt UNF (SAE) 7/16-20TPI X 2-11/16 U.H. Ref# 19 Fig. 12 Page 35 #7 (1969) (Req:2) Main/rear frame bottom, front |
14-0301 Bin E-1 (2/2/1) Nut, plain UNF (SAE) 1/4-28TPI (Tool-11mm) Ref# 15 Fig. 9 Page 29 #7 (1969) (Req:4) Gearchange guideplate Ref# 7 Fig. 15 Page 41 #7 (1969) (Req:4) Exhaust crossover pipe clip Ref# 25 Fig. 35 Page 77 #7 (1969) (Req:6) Ignition coil bracket to frame T120R-TR6C Ref# 56 Fig. 35 Page 77 #7 (1969) (Req:6) Horn relay bracket |
14-0302 Bin E-1 (6/2/0) Nut, plain UNF (SAE) 5/16-24TPI (Tool-1/2) Ref# 31 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover, bottom stud Ref# 34 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard, stepped bolt 37/32 Ref# 12 Fig. 14 Page 39 #7 (1969) (Req:4) Engine mount plates Orient: Nuts out ¹ To 14-0220 bolts (Fig.14 Ref.8), D.S. Fore Top & Middle Ref# 31 Fig. 14 Page 39 #7 (1969) (Req:2) Torque stays Ref# 21 Fig. 15 Page 41 #7 (1969) (Req:4) Muffler hanger (to frame) ¹ Hanger-to-frame w washer Ref.22, and bolt Ref.20 Ref# 25 Fig. 15 Page 41 #7 (1969) (Req:2) Muffler hanger ¹ Hanger-to-muffler-bracket w washer Ref.24 and bolt Ref.23 Ref# 27 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake cam spindle Torque: 20 LBS Ref# 28 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, rear frame clip Ref# 19 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrest hanger |
14-0303 Bin E-1 (9/1/1) Nut, plain UNF (SAE) 3/8-24TPI (Tool-9/16) Ref# 21 Fig. 2 Page 15 #7 (1969) (Req:2) Crankcase junction stud TS (Ref.19) Ref# 18 Fig. 12 Page 35 #7 (1969) (Req:2) Main/rear frame (top) Ref# 25 Fig. 13 Page 37 #7 (1969) (Req:4) Rear shock absorber mount, top/bottom Orient: Nuts out or it scrapes brake drum cover Ref# 22 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plate, bottom bolts both sides |
14-0304 Bin E-1 (2/0/0) Nut, plain UNF (SAE) 7/16-20TPI (Tool-7/16BS 3/8W) Ref# 21 Fig. 12 Page 35 #7 (1969) (Req:2) Main/rear frame, bottom front, bolt 35/19 Ref# 14 Fig. 13 Page 37 #7 (1969) (Req:2) Torque stay, front (swingarm) and rear (brake plate) |
14-0305 Nut, plain UNF (SAE) 1/2-20TPI (Tool-19mm(3/4") Socket) Ref# 18 Fig. 14 Page 39 #7 (1969) (Req:2) Driver footrests (both) |
14-0401 Nut, locking UNF (SAE) 1/4-28TPI thin locking Ref# 35 Fig. 14 Page 39 #7 (1969) (Req:1) Brake pedal stop Ref# 31 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake, threaded fork end |
14-0402 Bin E-2 (6/0/0) Nut, locking UNF (SAE) 5/16-24TPI thin locking Ref# 24 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, center and front stays to bracket (R#5) Orient: Nuts face out |
14-0403 Bin E-2 (2/0/0) Nut, locking UNF (SAE) 3/8-24TPI thin locking (Tool-9/16) Ref# 18 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch adjuster pin Ref# 27 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plates, bolts 39/23, top/rear, both sides Orient: Head in, nut out |
14-0404 Bin P-2 (2/0/0) Nut, locking UNF (SAE) 7/16-20TPI thin locking (Tool-11/16") Ref# 9 Fig. 12 Page 35 #7 (1969) (Req:2) Center stand '69/'70 650 ¹ Goes with '69-'70 center stands (83-1267) |
14-0701 Nut, locking UNF (SAE) 1/4-28TPI thin Philidas Ref# 25 Fig. 23 Page 55 #7 (1969) (Req:2) Battery holder straps, front/rear |
14-0702 Bin E-3 (3/2/2) Nut, locking UNF (SAE) 5/16-24TPI thin Philidas (Tool-13mm deep socket) Ref# 23 Fig. 11 Page 33 #7 (1969) (Req:3) Stator studs Torque: 20 LBS Ref# 31 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard, front mount Ref# 29 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, bottom stay |
14-0703 Bin E-3 (2/0/0) Nut, locking UNF (SAE) 3/8-24TPI thin Philidas Ref# 13 Fig. 12 Page 35 #7 (1969) (Req:1) Side stand bolt F7021 Orient: Nut faces out |
14-1201 Bin E-4 (11/0/0) Nut, locking UNF (SAE) 1/4-28TPI Cleveloc (Tool-9/16) Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, center stay to fender ¹ 1 Nyloc Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, front stay to fender Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:1) Front fender, rear stay to fender Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, liscense plate bracket Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, bridge Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, lifting handle Ref# 22 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender, frame bracket, top |
14-1301 Bin M-5 (2/1/0) Nut, locking UNF (SAE) 1/4-28TPI thin Cleveloc Ref# 52 Fig. 2 Page 15 #7 (1969) (Req:1) Protection blade Ref# 33 Fig. 31 Page 71 #7 (1969) (Req:4) Carburetter adaptor 21/12, 21/13 (mount stud) T120R ¹ RPC #7 incorrectly lists part number S1932 (21-1932) |
14-1302 Bin E-5 (4/1/1) Nut, locking UNF (SAE) 5/16-24TPI thin Cleveloc Ref# 36 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust crossover pipe Ref# 25 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank, front tank mount |
14-1303 Nut, locking UNF (SAE) 3/8-24TPI thin Cleveloc (Tool-9/16) Ref# 6 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube pinch bolt 45/4 Torque: 25 LBS |
14-1427 Stud, gearbox inner cover UNC/UNF (5/16-18TPI)(5/16-24TPI) X 3"O.A. Ref# 1 Fig. 7 Page 25 #7 (1969) (Req:2) Gearbox ¹ Coarse thread to case. |
14-1445 Stud, TS crankcase junction UNC/UNF 3/8-16TPI/24TPI X 4-1/2 O.A. Ref# 19 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase Torque: 20 LBS ¹ Crankcase junction stud #7 |
14-1902 Nut, locking UNF (SAE) 5/16-24TPI thin Aerotite (Tool-1/2) Ref# 43 Fig. 20 Page 51 #7 (1969) (Req:2) Rear wheel chain adjuster |
14-1903 Bin I-1 (2/2/0) Nut, locking UNF (SAE) 3/8-24TPI thin Aerotite (Tool-9/16) Ref# 20 Fig. 18 Page 47 #7 (1969) (Req:2) Handlebar mount T120R-TR6R ¹ Dummy notes line one ² Dummy notes line two |
14-6101 Bin L-7 (2/0/0) Bolt (chaincase oil level plug) UNC (SAE) 1/4-20TPI X 1/2 Ref# 39 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase level plug ¹ [CZ 2010 40kmi Helixed] |
14-6102/001 Bolt 1/4-20TPI X 5/8 Ref# 46 Fig. 35 Page 77 #7 (1969) (Req:1) Zener diode heat sink ¹ Fastens heat sink to bracket |
14-6220 Bolt (crankcase junction, upper rear DS) UNC (SAE) 5/16-18TPI X 1-3/4 U.H. Ref# 31 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase D.S. |
14-6242 Bolt (TS crankcase junction) UNC (SAE) 3/8-16TPI X 4"U.H. Ref# 49 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase Torque: 13 LBS |
14-6608 Bin K-8 (14/0/0) Screw, Posidrive UNC (SAE) 1/4-20TPI X 1" U.H. (Tool-Posidrive) Ref# 8 Fig. 6 Page 23 #7 (1969) (Req:5) Timing cover ¹ 10/11/1/2/3 O'clock from patent plate are 1-3/8"O.A. Ref# 22 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover Ref# 34 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover Orient: Rear-most screw Ref# 34 Fig. 11 Page 33 #7 (1969) (Req:6) Primary chaincase cover ¹ Broke and replaced 7/2010 |
14-6609 Bin - (5/0/0) Screw, Posidrive UNC (SAE) 1/4"-20TPI X 1-5/16" U.H. (Tool-Posidrive) Ref# 7 Fig. 6 Page 23 #7 (1969) (Req:3) Timing cover ¹ 5/7o'clock: 1-27/64"O.A.;9 o'clock: 1-1/8"O.A. Ref# 33 Fig. 9 Page 29 #7 (1969) (Req:2) Gearbox outer cover |
14-6620 Bin K-8 (0/2/2) Screw, Posidrive UNC (SAE) 5/16-18TPI X 29/32 (7/8) U.H. (Tool-Posidrive) Ref# 35 Fig. 11 Page 33 #7 (1969) (Req:2) Primary chaincase cover |
14-7023 Screw, Allen UNC (SAE) 5/16-18TPI X 1 3/4" U.H. (Tool-7/64" hex) Ref# 23 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover |
144921 Bin A-6 (1/0/0) Screw Ref# 24 Fig. 36 Page 79 #7 (1969) (Req:2) Tail light/stop light lens T120R-TR6R Ref# 5 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell, fixing plate 79/6 T120R-TR6R |
199001 Grommet, rubber Ref# 19 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender, stoplight lead |
21-0541 / S541 Bolt UNF (SAE) 5/16-24TPI x 1-1/8 (Tool-1/2") Ref# 43 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter pedal |
21-0543 / S543 Plug UNF (SAE) 1/4-28TPI x 5/16 (Tool-7/16) Ref# 42 Fig. 2 Page 15 #7 (1969) (Req:1) Gearbox level plug |
21-0544 / S544 Bin K-8 (1/0/0) Nut, domed UNF (SAE) 5/16-24TPI (Tool-1/2") Ref# 46 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover, upper stud Ref# 36 Fig. 11 Page 33 #7 (1969) (Req:2) Primary chaincase cover (stator studs) Torque: 10 LBS |
21-0545 / S545 Nut UNC (SAE) 9/16-12TPI (Tool-15/16) Ref# 10 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork, bolt 37/8 Torque: 45 LBS |
21-0547 / S547 Stud, gearbox outer cover UNC/UNF 1/4-20TPI/28TPI X 7/8 O.A. Ref# 5 Fig. 9 Page 29 #7 (1969) (Req:4) Clutch lever assembly |
21-0548 / S548 Stud, engine mounting plate UNF (SAE) 7/16-20TPI X 1-3/8 O.A. Ref# 21 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plates ¹ Blue L-T'07 None'13 & lost it! |
21-0578 / S578 Bin I-2 (2/0/0) Grub screw ASME 1/4 Ref# 12 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke ¹ Secures frame lock cylinder |
21-0586 / S586 Bin L-5 (1/1/0) Nut, locking UNF (SAE) 9/16-18TPI -Locktite 243 (blue) (Tool-Lock-plate & 7/8") Ref# 1 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch securing nut Torque: 50 LBS ¹ Renew after removing ² Found not very tight 2016 [BT 2016 68kmi][BT 2015 65kmi] |
21-0588 / S588 Bolt UNC (SAE) 7/16-20TPI X 1-3/16 U.H. (Tool-5/8) Ref# 23 Fig. 12 Page 35 #7 (1969) (Req:2) Rear/main frame, bottom rear ¹ Check length |
21-0589 / S589 Bolt UNF (SAE) 5/16-24TPI X 1-1/8 U.H. (Tool-1/2) Ref# 18 Fig. 18 Page 47 #7 (1969) (Req:2) Handlebar mount T120R-TR6R |
21-0590 / S590 Bin B-9 (1/1/1) Bolt UNF (SAE) 1/4-28TPI X 1-3/16 U.H. Ref# 8 Fig. 33 Page 73 #7 (1969) (Req:2) Instrument mounting bracket ¹ Spares: 1 original, 1 new |
21-0594 / S594 Bin K-3 (1/2/0) Nut UNF (SAE) 9/16-18TPI Thin (Tool-15/16") Ref# 26 Fig. 8 Page 27 #7 (1969) (Req:1) Kickstarter ratchet Torque: 45 LBS ¹ Blue Loctite ² 2007-loose*2015/65,000*2022/86,000 |
21-0620 / S620 Bolt UNF (SAE) 9/16-18TPI X (8-5/8 U.H.)(9-1/4) (Tool-7/8) Ref# 8 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork Torque: 45 LBS Orient: Bolt head to T.S. |
21-0650 / S650 Screw, taptite Ref# 38 Fig. 19 Page 49 #7 (1969) (Req:3) Front brake air scoop |
21-0672 / S672 Nut UNF (SAE) 5/16-24TPI Ref# 6 Fig. 28 Page 65 #7 (1969) (Req:1) Clutch cable |
21-0684 / S684 Bin I-1 (1/0/0) Bolt, pinch UNF (SAE) 3/8-24TPI X 1-11/16 U.H. Ref# 15 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke Torque: 15 LBS |
21-0685 / S685 Bin I-2 (1/0/0) Nut, seated UNF (SAE) 3/8-24TPI Ref# 16 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke pinch bolt Torque: 15 LBS |
21-0692 / S692 Bin 0-2 (0/8/8) Nut UNF (SAE) 3/8-24TPI 12 points Ref# 3 Fig. 5 Page 21 #7 (1969) (Req:8) Cylinder block base Torque: 35 LBS ¹ Changed originals at 68,800 miles |
21-1800 / S1800 Stud, driver footrests UNF (SAE) 1/2-20TPI X 1-9/16 O.A. Ref# 16 Fig. 14 Page 39 #7 (1969) (Req:2) Driver footrests |
21-1801 / S1801 Stud, frame to rear loop UNF (SAE) 3/8-24TPI X 3-7/8 O.A. Ref# 16 Fig. 12 Page 35 #7 (1969) (Req:1) Main/rear frame (top) |
21-1802 / S1802 Bolt UNF (SAE) 7/16-20TPI X 27/32 U.H. Ref# 12 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork to frame |
21-1822 / S1822 Bolt UNF (SAE) 5/16-24TPI X 1/2 U.H. Ref# 37 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank mount, lower Ref# 25 Fig. 26 Page 61 #7 (1969) (Req:1) Front fender to bottom stay (R#4) Ref# 25 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, bracket (R#5) to fork legs |
21-1863 / S1863 Stud, oil junction block BSPP 5/16-?TPI X 1-1/2 O.A. Ref# 27 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase |
21-1864 / S1864 Stud, oil pump BSW/BSF 1/4-20TPI/26TPI X 1-5/16 Ref# 10 Fig. 3 Page 17 #7 (1969) (Req:2) Oil pump body |
21-1865 / S1865 Stud, cylinder block UNC (SAE) 3/8"-16TPI X 1-7/8" O.A.)(3/16"-7/32"-24TPI X 1-3/4" O.A. Ref# 28 Fig. 2 Page 15 #7 (1969) (Req:8) Crankcase to cylinder block ¹ Crankcase, 16TPI; Nut, 24TPI. |
21-1866 / S1866 Stud, alternator stator UNC/UNF OR BSW 5/16-18TPI/24TPI X 4-11/32 O.A. Ref# 16 Fig. 11 Page 33 #7 (1969) (Req:2) Stator stud (forward, top and bottom) |
21-1867 / S1867 Stud, alternator stator UNC/UNF OR BSW 5/16-18TPI/24TPI Ref# 17 Fig. 11 Page 33 #7 (1969) (Req:1) Stator stud, aft |
21-1869 / S1869 Bolt (crankcase junction, upper middle DS) UNF (SAE) 5/16-24TPI X 1-7/8 U.H. Ref# 32 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase D.S. |
21-1870 / S1870 Bolt (crankcase junction, upper forward DS) UNC (SAE) 5/16-18TPI X 2-1/2 U.H. Ref# 30 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase D.S. |
21-1871 / S1871 Tachometer drive plug LEFT-HAND Ref# 25 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase D.S. tach drive |
21-1872 / S1872 Plug UNC (SAE) 1/2-13TPI Ref# 29 Fig. 2 Page 15 #7 (1969) (Req:1) Timing hole plug (crankcase) |
21-1873 / S1873 Bin N-2 (0/2/0) Screw UNC (SAE) 1/4"-20TPI X 13/16" U.H. Ref# 18 Fig. 2 Page 15 #7 (1969) (Req:2) Crankcase junction ¹ Ref.17, hollow dowel shown in #7 not used in 1969 |
21-1875 / S1875 Bin 0-3 (1/1/1) Bolt UNC (SAE) 1/4-20TPI X 2-5/32 U.H. (Tool-3/16W 1/4BS) Ref# 36 Fig. 5 Page 21 #7 (1969) (Req:4) Rocker box Torque: 5 LBS ¹ I snapped original |
21-1878 / S1878 Screw, Posidrive UNC (SAE) 1/4-20TPI X 2 3/4 U.H. (Tool-Posidrive) Ref# 32 Fig. 9 Page 29 #7 (1969) (Req:2) Gearbox outer cover Orient: Top & bottom screws (match case locators) ¹ Fig 9 is wrong/confusing. |
21-1879 / S1879 Screw, countersunk UNC (SAE) 1/4-20TPI X 13/32 O.A. Slotted Ref# 27 Fig. 9 Page 29 #7 (1969) (Req:2) Clutch lever assy |
21-1883 / S1883 Stud, shouldered UNF (SAE) 5/16-24TPI Ref# 24 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank front mount |
21-1906 / S1906 Bin N-9 (0/2/2) Nut, conical UNF (SAE) 1/4-28TPI Ref# 12 Fig. 3 Page 17 #7 (1969) (Req:2) Oil pump Torque: 5 LBS |
21-1907 / S1907 Bolt UNC (SAE) 5/16-18TPI X 1-1/8" U.H. (Tool-7/16") Ref# 20 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover |
21-1908 / S1908 Bin H-5 (3/0/0) Nut, plain UNF (SAE) 5/16-24TPI tall 7/16AF (Tool-1/2) Ref# 31 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe to muffler clamp, bolt 41/29 |
21-1910 / S1910 Bolt UNF (SAE) 3/8-24TPI X 13/16 U.H. Full thread Ref# 16 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrest hanger |
21-1932 / S1932 Nut, locking Ref# 16 Fig. 5 Page 21 #7 (1969) (Req:2) Carburetter adaptor/Cylinder head ¹ E4608(BSC 20) in #7:up to'68. Use 21-1932(UNF 16tpi) 1969-on |
21-1978 / S1978 Bin P-2 (4/1/1) Bolt, pivot UNF (SAE) 7/16" x 20 (Tool-9/16") Ref# 7 Fig. 12 Page 35 #7 (1969) (Req:2) Center stand '69/'70 650 ¹ Goes with '69-'70 center stands (83-1267) ² TS nut must be started as bolt threads through center stand |
21-2016 / S549 Bin S-M (0/4/0) Nut, locking UNF (SAE) 5/16-24TPI Ref# 11 Fig. 1 Page 13 #7 (1969) (Req:4) Con rod Torque: 28 LBS ¹ [CZ 2010 40kmi] |
3/32x1/2 Pin, split Ref# 19 Fig. 25 Page 59 #7 (1969) (Req:1) Seat latch |
30-276-037-11 Bin B-9 (4/0/0) Nut Ref# 7 Fig. 33 Page 73 #7 (1969) (Req:4) Speedo/tach mount |
30-282-014-11 Bin B-9 (3/0/0) Washer Ref# 6 Fig. 33 Page 73 #7 (1969) (Req:4) Speedo/tach mount |
31-315-135 Brass fitting Ref# - Fig. 33 Page 73 #7 (1969) (Req:1) Speedo connection |
31-371-398 Bin - (0/1/0) Spade Ref# 31 Fig. 33 Page 73 #7 (1969) (Req:1) Tach cable T120R-TR6R ¹ Spares: used |
37-0135 / W135 Bin I-7 (2/2/0) Spring, return Ref# 24 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake shoe Ref# 30 Fig. 20 Page 51 #7 (1969) (Req:2) Rear brake shoe |
37-0582 / W582 Retaining ring LEFT-HAND (Tool-Z76) Ref# 15 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel bearing, T.S. |
37-0653 / W653 Bearing, wheel (front) 20 x 47 x 14 mm (Ball Journal) Ref# 10 Fig. 19 Page 49 #7 (1969) (Req:2) Front wheel ¹ Use sealed or grease @12,000mi ² 2007/36kmi*2014/60kmi(MAP Sealed) Ref# 18 Fig. 20 Page 51 #7 (1969) (Req:2) Rear wheel ¹ Grease @ 12,000 miles. ² 2006/28,000*2014/60,000*(MAP Sealed bearing)] |
37-1007 / W1007 Rim (WM3 18) Ref# 3 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel ¹ Bonnie: Dunlop MB10 / W1007 / WM 3-18Dunlop MB10 / W1007 / 8 |
37-1015 / W1015 Plate Ref# 42 Fig. 20 Page 51 #7 (1969) (Req:2) Chain adjuster end plate |
37-1021 / W1021 Retaining ring (Tool-Z76) Ref# 19 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel bearing D.S. |
37-1022 / W1022 Backing ring Flat ring; .067"Thick; 1.5"ID Ref# 17 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel D.S. |
37-1024 / W1024 Distance piece Stepped Ref# 22 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel Orient: Small end to hub |
37-1083 / W1083 Bin I-8 (1/0/0) Brake cam Ref# 31 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake |
37-1090 / W1090 Bin I-7 (0/1/0) Spring, return Ref# 35 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake cam lever |
37-1107 / W1107 Spoke (8/10G X 7 9/16 in. 90 Degrees) Ref# 4 Fig. 20 Page 51 #7 (1969) (Req:10) Rear wheel |
37-1108 / W1108 Spoke (8/10G X 7 7/8 in. 90 Degrees) Ref# 5 Fig. 20 Page 51 #7 (1969) (Req:20) Rear wheel |
37-1112 / W1112 Anchor plate Ref# 23 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake |
37-1197 / W1197 Weight, balancing (1/2 oz) Ref# 17 Fig. 19 Page 49 #7 (1969) Front wheel |
37-1198 / W1198 Weight, balancing (1 oz) Ref# 18 Fig. 19 Page 49 #7 (1969) Front wheel |
37-1230 / W1230 Rim (WM2 19) Ref# 3 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel |
37-1237 / W1237 Bin I-3 (0/1/1) Dust cover Cupped(.215"Deep); Inside lip .235"High; .79-.82"ID Ref# 11 Fig. 19 Page 49 #7 (1969) (Req:1) Bearing, front wheel Orient: Cup to bearing |
37-1278 / W1278 Distance tube Ref# 21 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel |
37-1280 / W1280 Washer, plain 5/8" Ref# 40 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel T.S. |
37-1281 / W1281 Spindle Ref# 14 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel Orient: Shoulder to T.S. |
37-1328 / W1328 Spoke (8/10G x 5 5/8 in. straight) Ref# 4 Fig. 19 Page 49 #7 (1969) (Req:20) Front wheel |
37-1406 / W1406 Brake shoe, leading (with lining) Ref# 25 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake Orient: See p50 #7 For correct lead/trail orientation ¹ Purchased July 2010 (BCS) |
37-1407 / W1407 Brake shoe, trailing (with lining) Ref# 26 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake Orient: See page 50 #7 for correct leading/trailing orientation. ¹ Purchased July 2010 (BCS) |
37-1415 / W1415 Bin I-9 (2/2/0) Thrust pad Ref# 29 Fig. 20 Page 51 #7 (1969) (Req:2) Rear brake |
37-1467 / W1467 Pin, pivot Ref# 47 Fig. 20 Page 51 #7 (1969) (Req:1) Brake cam lever |
37-1472 / W1472 Hub Ref# 7 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel |
37-1474 / W1474 Bin I-4 (4/0/0) Grease retainer Flat; .018"Thick; 1.06"ID Ref# 15 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel D.S. |
37-1476 / W1476 Speedometer adaptor LEFT HAND Ref# 37 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel |
37-1477 / W1477 Bin I-4 (1/0/0) Distance piece Straight, length: 1.055 to 1.060" (John Healy) Ref# 38 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel, timing side ¹ Bonnie's original part 1.042"; new part is 1.048" |
37-1481 / W1481 Grease retainer Cupped, tapered to center; .205"Deep; .885"ID Ref# 14 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel bearing, D.S. Orient: Cup to bearing |
37-1486 / W1486 RIM, SPOKES, AND HUB ASSEMBLY Ref# 2 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel |
37-1498 / W1498 Brake drum Ref# 11 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake |
37-1499 / W1499 Sprocket Ref# 8 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel (46T) ¹ '14@60K;'07@37K |
37-1500 / W1500 Bin F-5 (0/4/4) Bolt BSF 1/4-26TPI X 13/16 U.H. Ref# 9 Fig. 20 Page 51 #7 (1969) (Req:8) Rear wheel sprocket to brake drum |
37-1635 / W1635 Bin I-4 (0/1/1) Grease retainer Flat.019"Thick; Inside step.125"Wide x.035"High; 1.123"ID Ref# 36 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel, outside T.S. bearing |
37-1654 / W1654 Bin - (1/0/1) Grease retainer Cupped(.283"Deep); Inside lip.08"High; 1.025ID Ref# 16 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel T.S. Orient: Cup to bearing |
37-1690 / W1690 Bolt CEI/BSC/Cycle 5/16-26TPI X 11/16 U.H. Ref# 12 Fig. 20 Page 51 #7 (1969) (Req:8) Wheel breakdrum to hub |
37-1691 / W1691 Nut, locking ASME 5/16-26TPI Ref# 13 Fig. 20 Page 51 #7 (1969) (Req:8) Brakedrum to hub |
37-1708 / W1708 Spoke (8/10G x 4 25/32 in. 78) Ref# 5 Fig. 19 Page 49 #7 (1969) (Req:10) Front wheel |
37-1709 / W1709 Spoke (8/10G x 4 7/8 in. 100) Ref# 6 Fig. 19 Page 49 #7 (1969) (Req:10) Front wheel |
37-1710 / W1710 Locking screw, Allen BA 2BA x 1/4 x 5/16 U.H. Ref# 20 Fig. 20 Page 51 #7 (1969) (Req:1) Retaining ring |
37-1721 / W1721 RIM SPOKES AND HUB ASSEMBLY Ref# 2 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel |
37-1722 / W1722 Hub and brake drum Ref# 8 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel |
37-1991 / W1991 Screen, anchor plate Ref# 37 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake air scoop |
37-1996 / W1996 Brake shoe with Lining Ref# 20 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake |
37-2001 / W2001 Cam, brake operating Ref# 25 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake |
37-2005 / W2005 Fork end, threaded Ref# 30 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake cam rod |
37-2006 / W2006 Bin I-6 (1/0/0) Pin, pivot Ref# 13 Fig. 28 Page 65 #7 (1969) (Req:1) Front brake (spring_fix) ¹ BCS sent WF32 (#34 in Fig 19) Instead of correct part |
37-2015 / W2015 Brake cam lever Ref# 32 Fig. 20 Page 51 #7 (1969) (Req:1) Rear brake |
37-2026 / W2026 Bin I-6 (2/0/0) Abutment Ref# 23 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake shoe pad |
37-2027 / W2027 Bin I-6 (2/0/0) Washer, plain 1/2"x1"x.100" Ref# 36 Fig. 19 Page 49 #7 (1969) (Req:2) Front brake cam lever ¹ Interchangeable ~ S25-6. |
37-2057 / W2057 Spindle Ref# 9 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel |
37-2058 / W2058 Nut 3/4" Ref# 33 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake anchor plate |
37-2089 / W2089 Chain adjuster Ref# 41 Fig. 20 Page 51 #7 (1969) (Req:2) Rear wheel |
37-2102 / W2102 WHEEL, COMPLETE Ref# 1 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel |
37-3337 / W3337 Bin I-3 (1/1/1) Support ring Stepped: 1.844"OD, 1.071"ID, .166"Thick (Step .68") Ref# 13 Fig. 19 Page 49 #7 (1969) (Req:1) Bearing, front wheel |
37-3402 / W3402 Spoke (8/10G X 7-9/16" 110 Deg.) Ref# 4A Fig. 20 Page 51 #7 (1969) (Req:10) Rear wheel |
37-3425 / W3425 Nut UNF (SAE) 3/4 x 20 Thickness: .470" (15/32"); Flats: 1.306" (1-5/16") Ref# 46 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel spindle, D.S. (inside) ¹ Inside nut, D.S. |
37-3426 / W3426 Nut UNF (SAE) 3/4 x 20 Thickness: .322"; Flats: 1.317"(<1-5/16") Ref# 24 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel spindle, T.S. (inside) ¹ Inside nut, T.S. ² Baxter says use 21-2013 |
37-3453 / W3453 Cam lever Ref# 26 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake (rear lever) |
37-3454 / W3454 Cam lever Ref# 28 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake (front lever) |
37-3458 / W3458 WHEEL COMPLETE Ref# 1 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel |
37-3460 / W3460 Cover Ref# 16 Fig. 19 Page 49 #7 (1969) (Req:1) Front wheel ¹ (cover plate dupe?) |
37-3462 / W3462 Anchor plate Ref# 19 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake |
37-3522 / W3522 Spring, return Ref# 32 Fig. 19 Page 49 #7 (1969) (Req:1) Front brake lever |
41-148-203-10 Shaft, trip control Ref# 9 Fig. 33 Page 73 #7 (1969) (Req:1) Speedometer |
5/64x1 3/8 Bin K-2 (6/2/0) Pin, split - inner quadrant (5/64" X 1 3/8") Ref# 19 Fig. 7 Page 25 #7 (1969) (Req:2) Gear selectors ¹ [BT 2015 65kmi] |
5/64x1/2 Pin, split (5/64" X 1/2") Ref# 26 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch lever assembly |
54130041 Nut Ref# 31 Fig. 36 Page 79 #7 (1969) (Req:1) Ignition switch T120R-TR6R |
54190042 Cover, insulated Ref# 13 Fig. 35 Page 77 #7 (1969) Lucar connector, ignition coil ¹ Use B-Wiring C233 Spade terminal cover 1/4" right angle |
54190108 LUCAS 54190108 Bin B-6 (6/0/0) Spade terminal, male 1/4" male, double 90 degrees Ref# 3 Fig. 35 Page 77 #7 (1969) (Req:4) Ignition Coil ¹ Similar to British Wiring C200 (straight) |
54523508 Shell Ref# 1 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R |
54938986 Bin A-2 (2/0/0) Fuse assembly Ref# 11 Fig. 24 Page 57 #7 (1969) (Req:1) Battery ¹ Use slowblow 17A continuous (Marked 35A instantaneous) |
54942078 LUCAS 54942078 Lucar connector Female Ref# 12 Fig. 35 Page 77 #7 (1969) Ignition coil ¹ Use B-Wiring C232 Spade terminal right angle 1/4" |
57-0023 / T23 Bin - (0/1/0) Bush BoreD 0.751-0.752 Clearance .003-.005 Spring Len 1/2" Ref# 2 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter spindle bush ¹ #7 reverses Ref# for 57-0043 & 57-0023 |
57-0031 / T31 Kickstarter return spring Ref# 17 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
57-0045 / T45 Kickstart stop Ref# 16 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover |
57-0047 / T47 Anchor pin Ref# 4 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter spring |
57-0057 / T57 Bin - (0/2/0) Bush BoreD 0.7495-.7505" Shaft clearance .0005-.0025" Ref# 3 Fig. 9 Page 29 #7 (1969) (Req:1) Gearchange quadrant (outer bush) ¹ #7 reverses Ref# for 57-0057 & 57-0023 ² [2015 65kmi] |
57-0280 / T280 Bin K-6 (3/0/0) Circlip Ref# 19 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft bearing ¹ [BT 2015 65kmi][CZ 2010 40kmi] Ref# 12 Fig. 19 Page 49 #7 (1969) (Req:1) Bearing, front wheel ¹ Same on mainshaft bearing |
57-0291 / T291 Selector fork rod Ref# 10 Fig. 7 Page 25 #7 (1969) (Req:1) Gear selectors |
57-0394 / T394 Bin L-3 (6/0/0) Rollers Dia-.2495/.2500"; Length-.231/.236" Ref# 4 Fig. 10 Page 31 #7 (1969) (Req:20) Clutch hub |
57-0397 / T397 Bin K-2 (0/1/1) Quadrant Ref# 17 Fig. 7 Page 25 #7 (1969) (Req:1) Gear selectors Orient: Wider pivot boss goes towards gear side ¹ Split pin forward ² [BT 2015 65kmi] |
57-0404 / T404 Bin K-1 (0/4/0) Spring, quadrant return Curved; Free length: 1 3/4"; Coils: 12 Ref# 10 Fig. 9 Page 29 #7 (1969) (Req:2) Gearchange quadrant ¹ [BT 2015 65kmi][CZ 2010 40kmi] |
57-0405 / T405 Bin K-1 (0/4/0) Spring, plunger Free len: 1 1/4"; Coils: 12 Ref# 12 Fig. 9 Page 29 #7 (1969) (Req:2) Gearchange quadrant plunger ¹ Like new |
57-0406 / T406 Bin K-1 (3/2/2) Plunger, gearchange quadrant OD 0.4315-.4320" Bore clearance 0.0005-.0015" Ref# 11 Fig. 9 Page 29 #7 (1969) (Req:2) Gearchange quadrant Orient: Single bevel to guide plate ¹ Height: Orig.936-.937"; MAPCycle.901-.902"; New unused.860" ² [BT 2015 66kmi Baxter] Like new spares are from MAPCycle |
57-0407 / T407 Bin K-1 (0/1/1) Guide plate Ref# 13 Fig. 9 Page 29 #7 (1969) (Req:1) Gearchange plunger assembly Orient: Beveled edges face away from center ¹ Original part ² [BT 2015 65kmi] |
57-0408 / T408/9 Bin - (0/0/1) Gearchange quadrant Ref# 8 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover ¹ [btm 66Kmi]Original would work with modification, see log |
57-0412 / T412 Bush BoreD 0.6245-.6255" Shaft clearance 0.0007-.0032" Ref# 15 Fig. 7 Page 25 #7 (1969) (Req:1) Gearchange quadrant (inner bush) |
57-0423A / T423A Pin, screwed (1 27/32 in. U.H.) Ref# 13 Fig. 10 Page 31 #7 (1969) (Req:3) Inner plate ¹ Use 57-4754 (Bax: 1-13/16"UH) |
57-0440 / T440 Bin K9-S3 (2/4/0) Nut CEI/BSC/Cycle 1 1/4" (Tool-Z63) Ref# 14 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft, gearbox sprocket Torque: 50 LBS ¹ Blue Loctite. Remove w. air wrench. ² 2008-Finger tight*2015/65,000 |
57-0448 / T448 Bin - (0/1/0) Bearing, mainshaft (D.S.) 1-1/4" x 2-1/2" x 5/8" Ball Journal (Tool-Z15 2-1/2" drift) Ref# 15 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox casing ¹ WS MANUAL 63-70 P.D9 ² [2018 76.6kmi][2016 68.8kmi][2010 40kmi CZ] |
57-0730 / T730 Kickstarter pinion Ref# 23 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox outer cover |
57-0731 / T731 Kickstarter ratchet Ref# 24 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox outer cover |
57-0912 / T912 Bin K-7 (1/0/0) Locating peg Dia:.07-.074" Length:.3135"(2).2585"/6.57mm(1) Ref# 13 Fig. 2 Page 15 #7 (1969) (Req:1) Layshaft thrust washer ¹ #7 calls for 1, 2 are required |
57-0913 / T913 Selector fork Shorter barrel than 57-2608, main shaft selector Ref# 8 Fig. 7 Page 25 #7 (1969) (Req:1) Layshaft |
57-0916 / T916 Mainshaft second gear (20T) Ref# 6 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox |
57-0926 / T926 Layshaft low gear (30T) BUSH bore dia:0.8135-.8145" BUSH clearance:0.0025-.0045" Ref# 7 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox |
57-0928 / T928 Bin K-4 (1/1/0) Bush BoreD 0.8135-.8145" Shaft clearance 0.0025-45" Ref# 8 Fig. 8 Page 27 #7 (1969) (Req:1) Layshaft low gear ¹ 2015 65k/2018 76k OS.8065" |
57-0946 / T946 Bin K-5 (0/0/0) Oil seal, gearbox OD: 2.500 Ref# 17 Fig. 8 Page 27 #7 (1969) (Req:1) High gear bearing Orient: Open lip/springs face gearbox ¹ [2015 65kmi] |
57-0989 / T989 Bin N-6 (0/1/1) Hollow dowel - timing cover oil feed Ref# 12 Fig. 2 Page 15 #7 (1969) (Req:2) Crankcase/Timing cover ¹ Qty is (2), not (1) as on P.23 in #7. Same as Ref.6 Fig.6 Ref# 6 Fig. 6 Page 23 #7 (1969) (Req:2) Crankcase/Timing cover ¹ Qty is (2), not (1) as in #7. Same as Ref.12/Fig.2 Ref# 2 Fig. 7 Page 25 #7 (1969) (Req:4) Gearbox inner cover |
57-1040 / T1040 Bin L-4 (6/5/0) Screw, countersunk BA 1BA x 9/16 x 0.417" U.H. Ref# 8 Fig. 10 Page 31 #7 (1969) (Req:6) Inner & Outer clutch center plates ¹ Added |
57-1065 / T1065 Layshaft second gear (26T) Ref# 9 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox |
57-1076 / T1076 Bin A-3 (2/2/0) Screw 3/8 U.H. Ref# 43 Fig. 13 Page 37 #7 (1969) (Req:2) Chainguard, brakelight switch ¹ New: 5/8"U.H.bolts -Used: screws/washers/nut/lock nut Ref# 43 Fig. 13 Page 37 #7 (1969) (Req:1) Brakelight switch lever ¹ Two on hand are 5/8" U.H. |
57-1167 / T1167 Spring, Kickstarter Ref# 41 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter pedal assembly |
57-1222 / T1222 Bin K-3 (1/0/0) Pin; nut; washer Comes with nut, washer Ref# 45 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter lever Orient: Nut must face forward for clearance with footrest ¹ One Ref# for all |
57-1250 / T1250 Bin K-9 (0/1/0) Spring Free length 1/2 in. Ref# 22 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft, kickstarter pinion ¹ [BT 2015 65kmi] |
57-1257 / T1257 Bin D-3 (4/0/0) Washer, fiber 15/32 x 7/8 Ref# 41 Fig. 2 Page 15 #7 (1969) (Req:1) Gearbox drain/level plug ¹ Using copper |
57-1272 / T1272 Kickstarter pedal Ref# 40 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter assembly |
57-1362 / T1362 Plate, clutch, driving (bonded) Ref# 14 Fig. 10 Page 31 #7 (1969) (Req:6) Clutch sprocket and housing unit ¹ Min.thickness .030" (Haynes) |
57-1363 / T1363 Plate, clutch, driven (steel) Ref# 15 Fig. 10 Page 31 #7 (1969) (Req:6) Clutch sprocket and housing unit |
57-1370 / T1370 Bin K-4 (1/2/0) Bush BoreDia 0.8135-.8145" Clearance .0032-47" Len 2 19/32" Ref# 4 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft high gear ¹ Bush protrusion 7/16" Before DU66247, none after) ² 2015 65k OS.813&.814/2018 76k OS.8120 |
57-1553 / T1553 Bin O-4 (2/0/0) Screw, Phillips CEI/BSC/Cycle 1/4-26TPI X 3/8 U.H. Phillips Ref# 43 Fig. 5 Page 21 #7 (1969) (Req:4) Valve inspection cap lock spring |
57-1570 / T1570 Sprocket (58T duplex) (Tool-Extractor D662/3) Ref# 5 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch sprocket and housing ¹ Use DA50/1 before DU.48145 ² [BT 2015 65kmi] |
57-1604 / T1604 Bin K-2 (1/0/0) Spring, camplate plunger (strong) 3-17/32" Long; 26 coils Ref# 5 Fig. 7 Page 25 #7 (1969) Gear selectors ¹ This (competition) spring is longer/stronger than 57-0373 |
57-1606 / T1606 TIMKEN M11121 Bin K5-S3 (1/3/0) Bearing, layshaft high gear (D.S.) Closed end needle roller 11/16" x 7/8" x 3/4" Ref# 14 Fig. 2 Page 15 #7 (1969) (Req:1) Gearbox casing ¹ Also shown in Fig.7 as Ref.11 ² [2016 68.8Kmi][2010 40kmi (cz)] Ref# 11 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox casing ¹ Also shown as Ref.14/Fig.2 ² [BTM 2016 68.8Kmi][CZ 2010 40kmi] |
57-1607 / T1607 Bin K-7 (1/2/0) Washer, thrust New: .0905-.0910; Used 2018: .0938(outer)/.0916(inner spun) Ref# 12 Fig. 7 Page 25 #7 (1969) (Req:2) Gearbox inner cover, layshaft Orient: Grooved side faces toward inside of gearbox ¹ 2012/40,000(cz)*2015/65,000 |
57-1614 / T1614 TIMKEN B1112 Bin K5-S3 (2/1/0) Bearing, layshaft (T.S.) Open end needle roller 11/16" x 7/8" x 3/4" Ref# 14 Fig. 7 Page 25 #7 (1969) (Req:1) Layshaft ¹ [2018 76.6kmi][2015 65kmi][2010 40kmi CZ] |
57-1646 / T1646 Cover, rubber Ref# 28 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch cable abutment |
57-1710 / T1710 Clutch lever shaft Ref# 21 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch lever assembly |
57-1711 / T1711 Thrust plate Ref# 23 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch lever assembly |
57-1712 / T1712 Bin L-6 (1/0/0) Spring, conical Ref# 24 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch lever assembly return spring (thrust plate) |
57-1719 / T1719 Clutch center (Tool-Center Extractor) Ref# 6 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch sprocket and housing ¹ [BT 2015 65kmi MAP unit] |
57-1720 / T1720 Plate, inner, clutch center Ref# 7 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch center |
57-1722 / T1722 Bin L-4 (3/0/0) Rubber, drive (large) Ref# 10 Fig. 10 Page 31 #7 (1969) (Req:3) Clutch center ¹ [BT 2015 65kmi][CZ 2010 40kmi] |
57-1723 / T1723 Bin L-4 (3/0/0) Rubber, rebound (small) Ref# 11 Fig. 10 Page 31 #7 (1969) (Req:3) Clutch center ¹ [BT 2015 65kmi][CZ 2010 40kmi] |
57-1724 / T1724 Plate, outer, clutch center Ref# 12 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch center |
57-1734 / T1734 Clutch hub (Tool-CD222) Ref# 2 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch ¹ Bonnie updated to 57-3929 clutch hub & 57-3931 thrust washer |
57-1735 / T1735 Bin L-3 (1/2/0) Washer, thrust Thickness .052/.054 in. Bronze or Copper & Steel Ref# 3 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch center Orient: 57-3931 bronze side to clutch basket / 57-1735 bevel to hub ¹ 57-1735/hub 57-1734 (2015); 57-3931/Hub 57-3929 (2018) ² Kibblewhite C674 bronze non tabbed washer SAID TO BE BEST |
57-1736 / T1736 Bin - (1/0/0) Clutch operating rod Len-11.822"/11.812" (11-13/16") Dia-.215" (7/32") Ref# 27 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft |
57-1738 / T1738 Bin D-3 (14/0/0) Washer, fiber 7/16 x 11/16 x 3/32 Ref# 45 Fig. 2 Page 15 #7 (1969) (Req:1) Primary chaincase drain/adjuster plug ¹ Also referenced as Ref 31 Figure 11 Ref# 31 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase drain/adjuster plug ¹ Also shown in Fig.2 as Ref.45 |
57-1770 / T1770 Bin - (5/0/0) Joint washer Ref# 24 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase cover ¹ 2010/40,000*2011*2014*2015*2022/86,000mi Spares: 1 Thick |
57-1771 / T1771 Bin L-6 (1/0/0) Ball, steel 3/8" dia. (3/8 in. dia.) Ref# 22 Fig. 9 Page 29 #7 (1969) (Req:3) Clutch lever assembly, thrust plate ¹ Btwn clutch lever & thrust plate |
57-1830 / T1830 Bin - (0/3/0) Spring, clutch Free length 1 13/16 in. Ref# 20 Fig. 10 Page 31 #7 (1969) (Req:3) Clutch pressure plate ¹ Spares: used (original) |
57-1896 / T1896 Bin K-2 (0/1/1) Quadrant spindle Ref# 18 Fig. 7 Page 25 #7 (1969) (Req:1) Gear selectors |
57-1916 / T1916 Sprocket Ref# 12 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox (17T) |
57-1917 / T1917 Sprocket Ref# 12 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox (18T) |
57-1918 / T1918 Sprocket (Tool-Z151) Ref# 12 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox (19T) ¹ Countershaft sprocket/counter sprocket/front drive sprocket ² [BT 2015 65kmi][CZ 2010 40kmi] |
57-1919 / T1919 Sprocket Ref# 12 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox (20T) |
57-1920 / T1920 Plug Ref# 46 Fig. 2 Page 15 #7 (1969) (Req:1) Gearbox blanking (rear) |
57-1931 / T1931 Spring cup Ref# 19 Fig. 10 Page 31 #7 (1969) (Req:3) Clutch pressure plate |
57-1952 / T1952 Sprocket Ref# 12 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox (15T) |
57-1953 / T1953 Sprocket Ref# 12 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox (16T) |
57-1955 / T1955 Bin - (1/0/0) Oil seal housing, kickstarter Ref# 7 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
57-1956 / T1956 Bin D-3 (2/2/0) Oil seal, kickstarter Ref# 6 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover ¹ 2010/40,000(CZ)*2022/86,000 |
57-1962 / T1962 Bin - (0/1/0) Washer, plain 3/4" Ref# 20 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox mainshaft ¹ [BT 2015 65kmi] |
57-1963 / T1963 Bin K-3 (0/1/1) Sleeve Ref# 21 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft, kickstarter pinion sleeve ¹ [BT 2015 65kmi] |
57-2093 / T2093 LAYSHAFT, C/W HIGH GEAR (20T) Dia:.6845"T.S./6850"D.S.;Len: 6 31/64" Ref# 11 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox ¹ Countershaft, output shaft ² 2018@76K.6872"T.S.(SHOULDERED)/.6869"D.S. |
57-2116 / T2116 Bin K-9 (2/1/0) Washer, tab (lock) Inside tabs Ref# 13 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft, gearbox sprocket ¹ [BT 2015 65kmi] |
57-2156 / T2156 Plate, clutch, pressure Ref# 16 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch sprocket and housing unit |
57-2159 / T2159 Pin, adjuster Ref# 17 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch rod ¹ In till pressure plate lifts Then back off 1 turn ² One turn=1/16" btw p/plate & rod |
57-2166 / T2166 Cap, inspection Ref# 47 Fig. 2 Page 15 #7 (1969) (Req:1) Primary chain case Ref# 47 Fig. 2 Page 15 #7 (1969) (Req:1) Primary chaincase filler/inspection port Ref# 47 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover, filler/inspection port Ref# 32 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase, clutch adjustment |
57-2172 / T2172 Index plunger holder (Tool-3/4") Ref# 6 Fig. 7 Page 25 #7 (1969) (Req:1) Gear selectors |
57-2173 / T2173 Kickstarter lever Ref# 39 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter assembly |
57-2191 / T2191 Clutch lever Ref# 20 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch lever assembly |
57-2240 / T2240 Bin K-3 (2/3/0) Washer, tab Ref# 25 Fig. 8 Page 27 #7 (1969) (Req:1) Mainshaft T.S., kickstart ratchet ¹ 2010/40,000(cz)*2015/65,000 |
57-2279 / T2279 Bin L-5 (1/1/0) Washer, cupped (flat) 9/16x1 3/8 Thickness: Original.160"; BCS.250" Ref# 23 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch nut ¹ Cupped washer discontinued? ² Spares are flat & thick |
57-2316 / T2316 Mainshaft high gear (26T) Bore dia-.8135/.8145"; Clear-.0032/.0047"; Bush Len-2 19/32 Ref# 3 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox |
57-2330 / T2330 Bin G-1 (2/0/0) Rubber Ref# 44 Fig. 9 Page 29 #7 (1969) (Req:1) Kickstarter pedal |
57-2331 / T2331 Rubber Ref# 6 Fig. 12 Page 35 #7 (1969) (Req:1) Center stand |
57-2378 / T2378 Mainshaft third gear (24T) Ref# 5 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox |
57-2379 / T2379 Layshaft third gear (22T) Ref# 10 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox |
57-2436 / T2436 MAINSHAFT C/W LOW GEAR (16T) UNF (SAE) Dia.DS-.8098/.8103";TS-.7494/.7498";Len:11 19/64";9/16-18UNF Ref# 1 Fig. 8 Page 27 #7 (1969) (Req:1) Gearbox ¹ Input shaft, clutch shaft. (Prior to '67 - T914) ² [BT 2016 68kmi Baxter][BT 2015 65kmi SRM (Pitted)] |
57-2440 / T2440 Cover, rotor Ref# 26 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase |
57-2442 / T2442 Bin D-7 (1/0/0) Joint washer Ref# 27 Fig. 11 Page 33 #7 (1969) (Req:1) Rotor cover ¹ [CZ 2010 40kmi] |
57-2443 / T2443 Timing pointer Ref# 38 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase cover |
57-2450 / T2450 Bin G-2 (3/0/0) Rubber Ref# 37 Fig. 9 Page 29 #7 (1969) (Req:1) Gearchange pedal |
57-2526 / T2526 Nut ASME 1/4-26TPI Ref# 21 Fig. 10 Page 31 #7 (1969) (Req:3) Clutch pressure plate spring adjustment ¹ Apr/2011: 12-13 turns |
57-2538 / T2538 Shock absorber spider Ref# 9 Fig. 10 Page 31 #7 (1969) (Req:1) Clutch center Orient: Wider shoulder engages inner clutch center plate |
57-2559 / T2559 Drain and adjuster plug Ref# 30 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase ¹ #7 Ref#44/p15 referenced as E6347 |
57-2595 / NT261 Bin K-2 (2/0/0) Rollers O.D.:Orig (65Kmi).4370-72,SRM-.464-67,MAP-.4395 Ref# 9 Fig. 7 Page 25 #7 (1969) (Req:2) Gear selector forks ¹ Spares are new from MAPCycle, still using originals |
57-2608 / T2608 Selector fork Longer barrel than 57-0913, lay shaft selector Ref# 7 Fig. 7 Page 25 #7 (1969) (Req:1) Mainshaft |
57-3629 / T3629 ClUTCH LEVER ASSEMBLY Ref# 19 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
57-3632 / T3632 KICKSTARTER, FOLDING COMPLETE ASSEMBLY Ref# 38 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
57-3650 / T3650 Bin - (0/0/1) Camplate Ref# 3 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover ¹ [BT 2015 65kmi] used newer part 57-4055 (MAPCyle) |
57-3660 / T3660 Bin K-2 (0/1/1) Plunger, camplate index Ref# 4 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover ¹ Replaced @65kmi w SRM unit |
57-3661 / T3661 Spring, camplate plunger Len:2-1/2"; Coils:22; Spring pressure:5-6 lbs/in. Ref# 5 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover |
57-3757 / T3757 Gearchange pedal Ref# 35 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
57-3760 / T3760 Cover Ref# 1 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
57-3762 / T3762 Abutment (Tool-5/8"open) Ref# 29 Fig. 9 Page 29 #7 (1969) (Req:1) Clutch cable |
57-3766 / T3766 Cover Ref# 13 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover |
57-3851 / T3851 Drain plug (with level tube) BA (Tool-11/16-2"extension) Ref# 40 Fig. 2 Page 15 #7 (1969) (Req:1) Gearbox UN |
57-3988 / PT108B Bin L-6 (1/0/0) Bush Ref# 2 Fig. 8 Page 27 #7 (1969) (Req:1) Clutch rod, T.S. ¹ [BT 2015 65kmi] |
57-4117 / T25A Kickstarter quadrant Ref# 16 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox outer cover |
6/132A Bin M-1 (0/1/0) Ferrule Ref# 25 Fig. 31 Page 71 #7 (1969) (Req:2) Choke cable, mixing chamber cover T120R ¹ ?Do i have this right? choke cables, not air slide cables? |
60-0083 / D83 Nipple Ref# 16 Fig. 28 Page 65 #7 (1969) (Req:1) Throttle cable T120R Ref# 24 Fig. 28 Page 65 #7 (1969) (Req:1) Handlebar, choke cable T120R |
60-0101 / D101 Ferrule Ref# 15 Fig. 28 Page 65 #7 (1969) (Req:8) Throttle cable T120R ¹ Spares: 2 original, 2 new Ref# 25 Fig. 28 Page 65 #7 (1969) (Req:6) Choke cable T120R |
60-0103 / D103 Ferrule Ref# 10 Fig. 28 Page 65 #7 (1969) (Req:2) Front brake cable Ref# 2 Fig. 28 Page 65 #7 (1969) (Req:2) Clutch cable |
60-0104 / D104 Adjuster ASME 7/32 x 40 Ref# 18 Fig. 28 Page 65 #7 (1969) (Req:1) Throttle cable T120R |
60-0208-5 / D208-5 Screw, hammer drive Ref# 3 Fig. 6 Page 23 #7 (1969) (Req:2) Patent plate, timing cover |
60-0262 / D262 Bin - (2/0/0) Cover, rubber Ref# 19 Fig. 35 Page 77 #7 (1969) (Req:2) Spark plug |
60-0374 / D374 Check wire Ref# 15 Fig. 25 Page 59 #7 (1969) (Req:1) Seat |
60-0477 / D477 Chain, primary (3/8 in. duplex) (Tool-D496) Ref# 15 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase Orient: Shop manual: 3/8" (1/2" elsewhere) free tightest point ¹ '15@65K(BCS J/T)'13@53.3K(Wal 11.7)'11@42.5K(BCS J/T 10.8) |
60-0494 / D494 Bin B-9 (0/1/0) Circlip Ref# 32 Fig. 33 Page 73 #7 (1969) (Req:1) Tach cable spade T120R-TR6R ¹ Spares: used |
60-0506 / D506 Nipple Ref# 11 Fig. 28 Page 65 #7 (1969) (Req:1) Front brake cable, handlebar end Ref# 3 Fig. 28 Page 65 #7 (1969) (Req:1) Clutch cable, handlebar end |
60-0530 / D530 Chain, drive (5/8 x 3/8 in. x 104 links)* Ref# 5 Fig. 11 Page 33 #7 (1969) (Req:1) Rear wheel Orient: Slack: 3/4" on tires, tightest; or 1 3/4" on stand, slackest ¹ '23@86K(REN)'15@65K(TSU)'14@60K(TSU)'13@53K(REN) ² '12@50K(ECO)'11@43K(ECO) '07@37K(REN)'04@22K(TSU) |
60-0546 / D546 Plug Fig. 33 Page 73 #7 (1969) (Req:1) Tachometer bulb holder blanking plug |
60-0578 / D578 Cable, tachometer Length 28 in.; metal sheath Ref# 29 Fig. 33 Page 73 #7 (1969) (Req:1) Tachometer T120R-TR6R ¹ Use copper washer spacer To prevent "wobble" at drive end ² Spares: 1 new, 1 good used |
60-0609 / D609 Cable, speedometer Length 65 inches. (Inner only: D609W) (Tool-9/16 rear wheel) Ref# 15 Fig. 33 Page 73 #7 (1969) (Req:1) Speedo ¹ #7 reverses tach cable (29) And speedo (15) illustrations |
60-0622 / D622 Bin A-3 (1/1/1) Key, ignition w. tumbler Ref# 33 Fig. 36 Page 79 #7 (1969) (Req:1) Ignition key T120R-TR6R ¹ SN: New FS901 Orig FS916 |
60-0623 / D623 Key, frame lock Ref# 11 Fig. 17 Page 45 #7 (1969) (Req:2) Steering lock |
60-0637 / D637 SMITHS BG5330/168 Bin S-1 (0/2/1) Gearbox, speedometer 15:12 or 1.25:1 (same ratio) Grease nipple: 2BA Ref# 39 Fig. 20 Page 51 #7 (1969) (Req:1) Rear wheel spindle T.S. ¹ Britishfasteners- 2BA grease nipples w head for reg g.guns ² [2010/40kmi][2014/60kmi] One of used units probably good |
60-0638 / D638 Fork end Ref# 12 Fig. 28 Page 65 #7 (1969) (Req:1) Front brake cable |
60-0668 / D668 Adjuster Ref# 5 Fig. 28 Page 65 #7 (1969) (Req:1) Clutch cable adjuster (outer gearbox cover) |
60-0684 / D684 Cable, choke Ref# 22 Fig. 28 Page 65 #7 (1969) (Req:2) Handlebars T120R |
60-0696 / D696 Trim strip Ref# 8 Fig. 25 Page 59 #7 (1969) (Req:1) Seat |
60-0697 / D697 Sprag Ref# 9 Fig. 25 Page 59 #7 (1969) (Req:4) Seat trim strip |
60-0771 / D771 AMAL L930/10 Bin S1- (0/1/1) Carburetter, L.H. Ref# 1 Fig. 31 Page 71 #7 (1969) (Req:1) Carburetter T120R Orient: Gasline fitting on Banjo bolt: [rear][<][front] ¹ [2014 60kmi Resleeved Orig][2005 28kmi New (Walridge)] |
60-0772 / D772 AMAL L930/9 Bin S1- (0/1/1) Carburetter, R.H. Ref# 1 Fig. 31 Page 71 #7 (1969) (Req:1) Carburetter T120R Orient: Gasline fitting on Banjo bolt: [rear][<][front] ¹ [2014 60kmi Resleeved Orig][2005 28kmi New (Walridge)] |
60-1817 / D1817 Cable, choke Ref# 20 Fig. 28 Page 65 #7 (1969) (Req:1) Handlebars T120R |
60-1818 / D1818 Lever, choke cable Ref# 21 Fig. 28 Page 65 #7 (1969) (Req:1) Handlebars T120R |
60-1819 / D1819 Cable, throttle Original: 43" Ref# 14 Fig. 28 Page 65 #7 (1969) (Req:1) Handlebars T120R ¹ 60-1819N (2new,end adj) Doherty M47/30D (2new,47",mid-adj) |
60-1900 / D1900 Horn Ref# 51 Fig. 35 Page 77 #7 (1969) (Req:1) Right hand |
60-1901 / D1901 Horn Ref# 52 Fig. 35 Page 77 #7 (1969) (Req:1) Left hand |
60-1993 / D1993 Cable, clutch Original: 49"; Ref# 1 Fig. 28 Page 65 #7 (1969) (Req:1) Handlebars ¹ New spare on hand 2017 |
60-2024 / D2024 FROM I-NET 64052107 Shock absorber, rear 12-7/8" (12.9") Cen-Cen w. preload in center position Ref# 16 Fig. 13 Page 37 #7 (1969) (Req:2) Rear shock absorber ¹ 2012*53kmi*Walridge/2022*86,000mi*Klemph |
60-2026 / D2026 Bin D-9 (2/0/0) Decal, Bonneville Ref# 31 Fig. 22 Page 53 #7 (1969) (Req:1) Oil tank ¹ 1 Lge, 1 Sml |
60-2045 / D2045 Bin G-3 (2/1/0) Cover, rubber Ref# 24 Fig. 6 Page 23 #7 (1969) (Req:1) Oil pressure switch ¹ Eurojamb.com $14 |
60-2073 / D2073 AMAL 18/978 FRONT BRAKE AND CHOKE ASSEMBLY, COMPLETE Ref# 13 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars ¹ Spare & installed have no choke assy Where's original? |
60-2074 / D2074 AMAL 18/952 CLUTCH LEVER ASSEMBLY, COMPLETE Ref# 26 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
60-2076 / D2076 Bin - (0/1/0) Cable, brake Original: 32 1/2" Ref# 7 Fig. 28 Page 65 #7 (1969) (Req:1) Handlebars ¹ Bonnie - 39 1/4" outer covering, 47"overall |
60-2085 / D2085 Stop switch Ref# 8 Fig. 28 Page 65 #7 (1969) (Req:1) Front brake cable |
60-2086 / D2086 Cover, rubber Ref# 9 Fig. 28 Page 65 #7 (1969) (Req:1) Front brake stoplight switch |
60-2133 / D2133 Switch, oil pressure 27tpi 1/8"NPS(Straight) except early '69 - 1/8"NPT(Tapered) (Tool-5/16 BS) Ref# 23 Fig. 6 Page 23 #7 (1969) (Req:1) Timing cover Torque: DON'T OVR! ¹ Bonnie's: Smith Industries 44-3 PS 5300 107 |
60-2138 / D2138 Decal (Timing label) Fig. 6 Page 23 #7 (1969) Contact breaker cover |
60-2364 / S70-3 Bin J-8 (40/40/0) Ball, steel Dia. 1/4" Ref# 3 Fig. 12 Page 35 #7 (1969) (Req:40) Steering races ¹ Repack grease @12,000 miles ² 2022/64,000kmi* |
60-343/3 / D343/3 Rubber cable tie Ref# 35 Fig. 36 Page 79 #7 (1969) (Req:1) Ignition (rear lamp) T120R-TR6R |
60-343/7 / D343/7 Clip, rubber Ref# 27 Fig. 28 Page 65 #7 (1969) Cable |
60-3552 / S35-7 Bin - (0/1/0) Bearing, mainshaft (T.S.) 3/4" x 1-7/8" x 9/16" Ball Journal (Tool-1-7/8" drift) Ref# 18 Fig. 8 Page 27 #7 (1969) (Req:1) Inner gearbox cover ¹ [2018 76.6kmi][2015 60kmi][2010 40kmi CZ] |
60-4245 / S25-1 Bin C-1 (10/0/0) Washer, plain 1/4 x 9/16 x 3/32 Ref# 21 Fig. 26 Page 61 #7 (1969) (Req:2) Fender, Rear ¹ (12)total Ref# 21 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, center stay Ref# 21 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, front stay Ref# 21 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, liscense plate bracket Ref# 21 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, bridge Ref# 21 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, lifting handle |
60-4246 / S25-2 Bin C-1 (6/0/0) Washer, plain 3/8 x (5/8)(3/4) x 1/16 Ref# 20 Fig. 2 Page 15 #7 (1969) (Req:2) Crankcase Junction Stud ¹ Stud Ref.19 ² 1 original on hand, two others are a bit thin Ref# 22 Fig. 13 Page 37 #7 (1969) (Req:2) Rear shock absorber mount, head of lower bolt 37/21 Ref# 5 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube pinch bolt 45/4 |
60-4247 / S25-3 Bin C-1 (7/1/0) Washer, plain 5/16 x 5/8 x 1/16 (.040) Ref# 35 Fig. 2 Page 15 #7 (1969) (Req:11) Crankcase D.S. ¹ Bolts 15/30-31-32 and ?? Ref# 28 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder head bolt (center bolt) Ref# 30 Fig. 9 Page 29 #7 (1969) (Req:2) Domed nuts, gearbox outer cover Ref# 22 Fig. 11 Page 33 #7 (1969) (Req:3) Stator mounting stud Ref# 33 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard, stepped bolt 37/32 Ref# 10 Fig. 14 Page 39 #7 (1969) (Req:3) Engine mount bolt 39/8, D.S. top, front Ref# 10 Fig. 14 Page 39 #7 (1969) (Req:1) Engine mount plate Ref# 27 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, bottom stay (to lower fork leg) Ref# 27 Fig. 26 Page 61 #7 (1969) (Req:1) Front fender, bottom stay (to fender) ¹ Bonnie has large rubber washer here |
60-4248 / S25-13 Bin C-1 (6/3/0) Washer, plain 1/4 x 15/32 x .064 Ref# 37 Fig. 5 Page 21 #7 (1969) (Req:4) Rocker box mount bolts Ref# 30 Fig. 13 Page 37 #7 (1969) (Req:1) Rear brake operating rod Ref# 29 Fig. 23 Page 55 #7 (1969) (Req:4) Battery holder straps, front/rear |
60-4250 / S26-2 Bin C-2 (11/2/0) Washer, spring 1/4 Ref# 3 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain oiler tube clip Ref# 38 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard C-clamp Ref# 13 Fig. 25 Page 59 #7 (1969) (Req:4) Seat, hinge Ref# 23 Fig. 25 Page 59 #7 (1969) (Req:4) Seat, rail Ref# 45 Fig. 35 Page 77 #7 (1969) (Req:1) Zener diode bracket ¹ Fastens heatsink to bracket Ref# 55 Fig. 35 Page 77 #7 (1969) (Req:6) Horn relay bracket |
60-4251 / PCW73A Bin C-4 (3/0/0) Washer, spring Ref# 22 Fig. 12 Page 35 #7 (1969) (Req:2) Front/rear frame, bottom rear under bolt 35/23 Ref# 13 Fig. 13 Page 37 #7 (1969) (Req:2) Swinging fork, torque stay Ref# 2 Fig. 14 Page 39 #7 (1969) (Req:4) Engine mounting stud ¹ Stud, Ref.1 |
60-4253 / S66-1 Bin L-5 (1/0/0) Key Half-moon Ref# 22 Fig. 10 Page 31 #7 (1969) (Req:1) Mainshaft/Clutch hub ¹ [BT 2015 65kmi] Found broken 2015 |
60-4256 / GS299 LUCAS 188330 Bin C-4 (6/7/7) Washer, serrated 3/16 Ref# 16 Fig. 6 Page 23 #7 (1969) (Req:2) Contact breaker cover plate Ref# 36 Fig. 26 Page 61 #7 (1969) (Req:1) Stoplight Ref# 34 Fig. 35 Page 77 #7 (1969) (Req:2) Condenser bracket Ref# 39 Fig. 35 Page 77 #7 (1969) (Req:3) Horn mount Ref# 5 Fig. 35 Page 77 #7 (1969) (Req:4) Ignition coil |
60-4259 / S26-1 Bin C-2 (8/2/2) Washer, spring 3/8 x 19/32 x 7/32 Ref# 17 Fig. 12 Page 35 #7 (1969) (Req:2) Main/rear frame (top) Ref# 23 Fig. 13 Page 37 #7 (1969) (Req:2) Rear shock absorber mount, lower nut 37/25 Ref# 25 Fig. 14 Page 39 #7 (1969) (Req:1) Brake pedal Ref# 25 Fig. 14 Page 39 #7 (1969) (Req:4) Engine mount plate, top/front, T.S. Ref# 25 Fig. 14 Page 39 #7 (1969) (Req:4) Torque stay, head bolts 21/38 (bolts 2,3,4,5) ¹ S26-1 is too small- Use S26-3 |
60-4260 / S26-3 Bin C-2 (10/0/0) Washer, spring 5/16 Ref# 11 Fig. 14 Page 39 #7 (1969) (Req:2) Engine torque stay, bolt 39/30 Ref# 11 Fig. 14 Page 39 #7 (1969) (Req:4) Engine torque stays Ref# 12 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe bracket/exhaust pipe, screw 41/13 Ref# 17 Fig. 15 Page 41 #7 (1969) (Req:4) Muffler hanger bracket, bolt 41/18 ¹ Bonnie has flat washers here Ref# 22 Fig. 15 Page 41 #7 (1969) (Req:4) Muffler hanger (to frame), bolt 41/20, nut 41/21 ¹ Bonnie correct with these Ref# 24 Fig. 15 Page 41 #7 (1969) (Req:2) Muffler hanger (to muffler bracket), bolt 41/23, nut 41/25 ¹ Bonnie has flat washers here Ref# 30 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe to muffler clamp, bolt 41/29 Ref# 37 Fig. 17 Page 45 #7 (1969) (Req:4) Lower fork leg spindle cap Ref# 34 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, frame bracket Ref# 49 Fig. 35 Page 77 #7 (1969) (Req:1) Zener diode bracket ¹ Fastens bracket to middle lug |
60-4263 / WE170 Bin O-4 (8/0/0) Washer, fiber Ref# 42 Fig. 5 Page 21 #7 (1969) (Req:4) Rocker box inspection cap locking spring ¹ Use 60-4263 Ref# 4 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork grease nipple ¹ M@W sent 376/092, wrong part - Monobloc banjo bolt |
643 Bin A-5 (4/0/0) Bulb 3W. MES (Miniature Edison Screw base) Ref# 2 Fig. 33 Page 73 #7 (1969) (Req:2) Speedo/Tach ¹ #7 Error Qty should be 2, not 1 |
70-0327 / E327 Bin O-2 (0/4/4) Bolt (head bolt) ASME 3/8-26TPI X 3-3/8 U.H. (Tool-3/8BS-5/16W) Ref# 25 Fig. 5 Page 21 #7 (1969) (Req:4) Cylinder head (outer bolt) Torque: 18 LBS |
70-0375 / E375 Spindle Ref# 15 Fig. 2 Page 15 #7 (1969) (Req:1) Timing chest T.S., intermediate wheel |
70-0400 / E400 Bush, intermediate wheel Ref# 30 Fig. 1 Page 13 #7 (1969) (Req:1) Timing chest ¹ 2022/86,000mi. |
70-0403 / E403 Oil pump valve spring Ref# 7 Fig. 3 Page 17 #7 (1969) (Req:2) Oil pump |
70-0470 / E0470 Bin O-5 (0/4/0) Nut CEI/BSC/Cycle 5/16-26TPI .038 Pitch (Tool-3/16W or adj tool) Ref# 48 Fig. 5 Page 21 #7 (1969) (Req:4) Valve adjuster lock ¹ Adj at 3Kmi (ha-ha) 1/4 turn=.01" Ex.004" In.002" ² Steel 2016@66Kmi;Alloy 2014@60Kmi |
70-0489 / E489 Bin K-6 (1/1/0) Circlip Ref# 16 Fig. 8 Page 27 #7 (1969) (Req:1) High gear bearing ¹ [BT 2015 65kmi][CZ 2010 40kmi] |
70-0495 / E495 Oil pump drive block Ref# 5 Fig. 3 Page 17 #7 (1969) (Req:1) Oil pump ¹ Haynes says replace when removed |
70-1310 / E1310 Bin N-2 (1/0/0) Nut CEI/BSC/Cycle 5/16-26TPI Thin Wall (Tool-1/4 BS) Ref# 15 Fig. 23 Page 55 #7 (1969) (Req:1) Oil pipes and junction block |
70-1330 / E1330 Bin O-5 (0/2/2) Washer, thrust 3/8" Ref# 49 Fig. 5 Page 21 #7 (1969) (Req:2) Rocker spindles, Exhaust/Inlet T.S. ¹ Spares: 2 used |
70-1335 / E1335 Bin O-6 (6/5/0) Washer, copper 3/8 x 5/8 x 1/32 Ref# 33 Fig. 23 Page 55 #7 (1969) (Req:4) Rocker oil feed pipe ¹ 2022-2 Stato spares |
70-1435 / E1435 Bin O-6 (2/2/2) Nut, domed ASME 3/8-26TPI (Tool-3/8BS 5/16W) Ref# 34 Fig. 23 Page 55 #7 (1969) (Req:2) Rocker oil feed pipe Torque: 22 LBS ¹ Changed to 24TPI (UNF) in 1973; beware of mismatches |
70-1457 / E1457 Rocker Rocker bore (new): .5002 to .5012 (Newsgroup) Ref# 44 Fig. 5 Page 21 #7 (1969) (Req:2) Rocker box T.S. exhaust and D.S. inlet |
70-1458 / E1458 Rocker Rocker bore (new): .5002 to .5012 (Newsgroup) Ref# 45 Fig. 5 Page 21 #7 (1969) (Req:2) Rocker box D.S. exhaust and T.S. inlet |
70-1463 / E1463 Bin N-2 (0/0/0) Nut (inlet camshaft pinion) LEFT-HAND (Tool-1") Ref# 33 Fig. 1 Page 13 #7 (1969) (Req:1) Camshaft, inlet |
70-1479 / E1479 Bin - (2/0/0) Bushing, T.S. Camshafts Ref# 9 Fig. 2 Page 15 #7 (1969) (Req:2) Camshaft, Intake and Exhaust ¹ Spare: 050ESL SET "Breather type, modern bronze, USA" |
70-1511 / E1511 Bush, phosphor bronze OD.8140-.8145" BoreD.6890-.6894" Len 1.030-1.031" Ref# 9 Fig. 1 Page 13 #7 (1969) (Req:2) Con rod, small end ¹ 2010/40,OOO(cz)*2022/86,000mi. |
70-1512 / E1512 Bin O-6 (0/3/2) Spindle, rocker New:.4990-.4995(WS Man);Bores:.5002-.5012 (Newsgroup) Ref# 52 Fig. 5 Page 21 #7 (1969) (Req:2) Rocker box ¹ Replaced:2013(Used);2014(NOS) |
70-1513 / E1513 Bin O-5 (0/4/4) Pin, adjusting CEI/BSC/Cycle 5/16-26TPI .038 Pitch Ref# 47 Fig. 5 Page 21 #7 (1969) (Req:4) Valve adjustment ¹ Adj at 3Kmi (ha-ha) 1/4 turn=.01" Ex.004" In.002" ² Allen heads 2014@60Kmi (spares are original) |
70-1516 / E1516 Bin - (1/0/0) Bushing, Camshaft, Left Hand/D.S. Ref# 5 Fig. 2 Page 15 #7 (1969) (Req:1) Camshaft, exhaust D.S. ¹ Spare: 050ESL SET "Breather type, modern bronze, USA" |
70-1532 / E1532 Bin N-6 (0/1/1) Hollow dowel - tappet oil feed Ref# 22 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase T.S. forward ¹ Wrong part number (70-8751) and Qty (2) in #7 |
70-1543 / E1543 Top collar Ref# 23 Fig. 5 Page 21 #7 (1969) (Req:4) Cylinder head, valve stem |
70-1558 / E1558 Bin N-7 (0/1/1) Key, pinion Half-Moon Ref# 32 Fig. 1 Page 13 #7 (1969) (Req:2) Camshafts |
70-1574 / E1574 Bin O-5 (0/4/4) Washer, spring 9/16" Thackeray Ref# 51 Fig. 5 Page 21 #7 (1969) (Req:4) Rocker spindle |
70-1575 / E1575 Bin O-5 (0/8/8) Washer, thrust 1/2" Ref# 50 Fig. 5 Page 21 #7 (1969) (Req:6) Rocker spindles, 3 Inlet/3 Exhaust ¹ Spares: 2 new, 4 used |
70-1580 / E1580 Bin N-2 (1/0/0) Key Ref# 26 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, T.S. ¹ Crankshaft pinion wheel |
70-1591 / E1591 Bearing, crankshaft main (T.S.) 2-13/16"x 1-1/8"x 13/16" Ball journal (Tool-Z14 (see B40)) Ref# 18 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft T.S. ¹ 2010@40kmi/2022@86,000mi RHP MJ 1-1/8 C3 |
70-1596 / E1596 Bin 0-2 (0/4/4) Bolt (head bolt) CEI/BSC/Cycle 3/8-26TPI X 5-7/8 U.H. (Tool-3/8BS-5/16W) Ref# 38 Fig. 5 Page 21 #7 (1969) (Req:4) Cylinder head (torque stays) Torque: 18 LBS |
70-1612 / E1612 Bin C-5 (3/1/0) Washer, serrated 1/4x7/16 serrated internal Ref# 14 Fig. 9 Page 29 #7 (1969) (Req:4) Gearchange guideplate Ref# 10 Fig. 20 Page 51 #7 (1969) (Req:8) Rear wheel chain sprocket ¹ Also gearchange guideplate 29/14 Ref# 23 Fig. 35 Page 77 #7 (1969) (Req:6) Ignition coil bracket T120R-TR6C |
70-1670 / E1670 Bin D-3 (3/0/0) Washer, fiber 7/8"x1-1/16"x.39" Ref# 19 Fig. 3 Page 17 #7 (1969) (Req:1) Oil release valve |
70-1719A / E1719A Washer Ref# 17 Fig. 25 Page 59 #7 (1969) (Req:1) Seat latch |
70-2256 / E2256 Bin N-3 (0/1/0) Spring, rotary breather valve Ref# 39 Fig. 1 Page 13 #7 (1969) (Req:1) Camshaft, inlet |
70-2260 / E2260 Bin - (1/0/0) Bushing, Camshaft Ref# 4 Fig. 2 Page 15 #7 (1969) (Req:1) Camshaft, Intake D.S. ¹ Spare: 050ESL SET "Breather type, modern bronze, USA" |
70-2271 / E2271 Bin H-5 (0/2/0) Clamp 1 5/8" Ref# 26 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe to muffler ¹ Spares inc nuts/bolts/washers |
70-2287 / E2287 Washer, spring Ref# 33 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender, clip |
70-2311 / E2311 Pin Ref# 3 Fig. 2 Page 15 #7 (1969) (Req:1) Breather disk locating pin, crankcase D.S. |
70-2351 / E2351 LUCAS 131023 Bin B-4 (3/0/0) Washer, plain Ref# 4 Fig. 35 Page 77 #7 (1969) (Req:4) Ignition coil |
70-2360 / E2360 Oil pump screwed plug Ref# 8 Fig. 3 Page 17 #7 (1969) (Req:2) Oil pump |
70-2440 / E2440 Washer, copper Ref# 32 Fig. 3 Page 17 #7 (1969) (Req:2) Tappet guide set bolt |
70-2441 / E2441 Bin D-4 (2/1/0) Washer, copper Copper 1/4" I.D. x 7/16" x 1/32" Ref# 43 Fig. 2 Page 15 #7 (1969) (Req:1) Gearbox drain/level plug 15/42 ¹ Same as 33/29 for chaincase level plug ² Use as spacer for tach drive Ref# 29 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase level plug ¹ Same as gearbox level/drain ² Use as spacer for tach drive |
70-2620 / E2620 Bin O-1 (2/4/0) Pushrod 6-5/16" Ref# 4 Fig. 5 Page 21 #7 (1969) (Req:4) Pushrod ¹ 60,000-MAPALLOY*2016/68,000*2022/86,000 RPLC'D 1 loose end |
70-2724 / E2724 Pipe, metal Ref# 7 Fig. 2 Page 15 #7 (1969) (Req:1) Breather pipe, crankcase (beneath) |
70-2879 / E2879 Bearing, crankshaft main (D.S.) 2-13/16 x 1-1/8 x 13/16" UC-single-lip roller (Tool-Z162 (see B40)) Ref# 41 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, D.S. ¹ [2010 40kmi][2022 86kmi] RHP MRSA 1-1/8 J EE |
70-2888 / E2888 Stud, crankcase junction CEI/BSC/Cycle 5/16-26TPI X 3-7/8 O.A. Ref# 34 Fig. 2 Page 15 #7 (1969) (Req:2) Crankcase Torque: 20 LBS ¹ Crankcase junct studs #4,5 |
70-2904 / E2904 Valve, exhaust Ref# 19 Fig. 5 Page 21 #7 (1969) (Req:2) Cylinder head ¹ 2024/88Kmi*2010/40Kmi*2006/28Kmi*2002/14Kmi |
70-2968 / E2968 Insulating block Phonelic Ref# 31 Fig. 31 Page 71 #7 (1969) (Req:1) Carburetter ¹ '68 and earlier, use w NA43A gasket & 244/1048 o-ring ² Not used on Bonnie |
70-2980 / E2980 Bin F-9 (1/0/0) Stud, rocker boxes BSW/BSF 1/4-20TPI/26TPI X 15/16 O.A. Ref# 33 Fig. 5 Page 21 #7 (1969) (Req:6) Rocker box Ref# 38 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender |
70-3059R / E3059R Bin S-M (0/2/2) Tappet, inlet "R" Radius Ref# 34 Fig. 3 Page 17 #7 (1969) (Req:2) Tappet guide block ¹ Replaced both, 2024 (Klemph) |
70-3114 / E3114 Stud, rotor ASME 7/16-26TPI X 1 3/8 O.A. Ref# 7 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, D.S. |
70-3253 / E3253 Bin D-1 (6/0/0) O-ring Viton/Dash#11/Nom.CS 1/16"/ID 5/16" Ref# 29 Fig. 5 Page 21 #7 (1969) (Req:2) Rocker spindle ¹ Use updated Triumph p/n 60-3548 ² Some use sealant here |
70-3300 / E3300 Bin N-4 (0/1/0) Washer, clamping (thrust) Ref# 40 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, T.S. Orient: Chamfer faces main bearing (H Hancox) |
70-3302 / E3302 Bin C-6 (5/5/0) Washer, plain 1/4 x 1/2 x.031 Ref# 35 Fig. 5 Page 21 #7 (1969) (Req:6) Rocker box mount stud |
70-3309 / E3309 Bin D-1 (13/0/0) O-ring Viton/Dash#15/Nom.CS 1/16"/ID 9/16" Ref# 9 Fig. 9 Page 29 #7 (1969) (Req:1) Gearchange quadrant ¹ 2010/40,000(cz)*2015/65,000* Spares are 2 different sizes Ref# 27 Fig. 33 Page 73 #7 (1969) (Req:1) Tach driven gear housing T120R-TR6R ¹ Also used on gearchange quadrant, Fig 9 Reference 9 |
70-3446 / E3446 Bin C-7 (2/0/0) Washer, plain O.D. 17/32 in. I.D. 5/32 in. Thick ~1/16 in. Ref# 21 Fig. 7 Page 25 #7 (1969) (Req:1) Gearbox inner cover ¹ Bonnie has two Ref# 14 Fig. 23 Page 55 #7 (1969) (Req:1) Oil pipe junction block |
70-3586 / E3586 Bearing, shells Ref# 12 Fig. 1 Page 13 #7 (1969) (Req:4) Con rod ¹ [CZ 2010 40kmi] |
70-3716 / E3716 Bin N-4 (0/0/0) Hollow dowel - crankcase bolt .373"X.566" (Baxter) Ref# 17 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase - DS cylinder base ¹ Location shown in #7 Fig.2 is incorrect |
70-3730 / E3730 Bin D-5 (3/0/0) Joint washer Ref# 9 Fig. 3 Page 17 #7 (1969) (Req:1) Oil pump ¹ No gasket sealer necessary ² 2010/40,000*2022/86,000 |
70-3751 / E3751 Bin D-3 (3/0/0) Joint washer, fiber Fiber Ref# 40 Fig. 5 Page 21 #7 (1969) (Req:4) Rocker box, valve inspection cap ¹ Unwise to use too thick o-rings: caps need lots of thread |
70-3763 / E3763 Bin D-5 (3/0/0) Joint gasket Ref# 13 Fig. 23 Page 55 #7 (1969) (Req:1) Oil pipes, junction block ¹ No gasket sealer necessary ² 2010/40,000*2015/65,000*2022/86,000 |
70-3768 / E3768 Washer, D Ref# 28 Fig. 15 Page 41 #7 (1969) (Req:4) Muffler clamp 41/26 Ref# 34 Fig. 15 Page 41 #7 (1969) (Req:4) Exhaust crossover pipe |
70-3821 / E3821 Bin L-5 (1/9/0) Screw, countersunk BA 2BA X 5/16 X 15/16" U.H. (Tool-Impact big handle) Ref# 9 Fig. 11 Page 33 #7 (1969) (Req:6) Inner cover plate ¹ [CZ 2010 40K][BT 2016] |
70-3827 / E3827 Valve guide, inlet Ref# 10 Fig. 5 Page 21 #7 (1969) (Req:2) Cylinder head ¹ FH'10/40K;PD'06/29K;FH'02/14K |
70-3828 / E3828 Valve guide, exhaust Ref# 11 Fig. 5 Page 21 #7 (1969) (Req:2) Cylinder head ¹ FH'10/40K;PD'06/29K;FH'02/14K |
70-3832 / E3832 Bin - (2/0/0) Joint washer Ref# 6 Fig. 11 Page 33 #7 (1969) (Req:1) Inner cover plate ¹ [BT 2015 65kmi][CZ 2010 40kmi] |
70-3876 / E3876 Bin N-1 (5/0/0) Oil seal, crankshaft DS 2-1/8"x 1-27/64" Ref# 19 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, D.S. Orient: Springs to Primary(Fig.B39 WSMan)/or Crankcase("Experts") ¹ 40kmi(cz)*65kmi*2022/86kmi. |
70-3887 / E3887 Bin N-9 (2/1/1) Washer, serrated Serrated/conical Ref# 11 Fig. 3 Page 17 #7 (1969) (Req:2) Oil pump |
70-3903 / E3903 Bin - (1/0/0) Crankshaft oil tube (sludge trap) Ref# 3 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft |
70-3905 / E3905 Bin N-4 (1/0/0) Screw plug Ref# 4 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft sludge tube ¹ 2010/40,000(cz) (Re-used) |
70-3907 / E3907 Bolt Ref# 6 Fig. 1 Page 13 #7 (1969) (Req:3) Crankshaft, flywheel Torque: 33 LBS |
70-3975 / E3975 Bin L-2 (3/1/0) Washer, tab 3/4 Ref# 24 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, D.S. ¹ Beneath shouldered rotor nut ² [BT 2015 65kmi] |
70-3977 / E3977 Nut, shouldered ASME 7/16-26TPI - Locktite 243 (blue) (Tool-9/16 BS) Ref# 25 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, rotor Torque: 30 LBS ¹ Lock clutch basket, not brake for accurate torque reading |
70-4016 / E4016 Patent plate Ref# 2 Fig. 6 Page 23 #7 (1969) (Req:1) Timing cover |
70-4144 / E4144 Bin G-4 (3/1/0) Grommet, rubber Ref# 20 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase, alternator leads Orient: Inside primary chaincase ¹ '13 (cut by chain) '11 (cut by chain) |
70-4152 / E4152 Tie rod Ref# 12 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain tensioner |
70-4221 / E4221 Valve spring, inner (red spot) (Tool-Spring compressor) Ref# 21 Fig. 5 Page 21 #7 (1969) (Req:4) Cylinder head, valve stem ¹ FH'10/40K;PD'06/29K;FH'02/14K |
70-4538 / E4538 Scavenge pipe 5/16" reinforced rubber Ref# 10 Fig. 2 Page 15 #7 (1969) Crankcase oil filter ¹ Reference only |
70-4547 / E4547 Bin S2- (1/4/0) Gasket, cylinder head Copper Standard: .048" (JH) Ref# 7 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder head ¹ Changed from grease to Hylomar after a leak. |
70-4550 / E4550 Rocker box Ref# 30 Fig. 5 Page 21 #7 (1969) (Req:1) Inlet |
70-4551 / E4551 Rocker box Ref# 31 Fig. 5 Page 21 #7 (1969) (Req:1) Exhaust |
70-4562 / E4562 Wheel, inlet/exhaust camshaft pinion Ref# 31 Fig. 1 Page 13 #7 (1969) (Req:2) Camshafts ¹ Camshaft pinion gears |
70-4563 / E4563 Bin N-5 (0/1/0) Nut (exhaust camshaft pinion) LEFT-HAND (Tool-5/8W, 11/16BSF) Ref# 34 Fig. 1 Page 13 #7 (1969) (Req:1) Camshaft, exhaust |
70-4564 / E4564 Wheel, crankshaft pinion Ref# 27 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, T.S. ¹ Crankshaft pinion gear |
70-4565 / E4565 Bin N-5 (0/0/0) Nut (crankshaft pinion) 3/4-20TPI (Tool-5/8W, 11/16BS) Ref# 28 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, T.S. Torque: 30/80LBS ¹ Late '71 models w UN crankshaft threads use nut 71-2877 |
70-4568 / E4568 Bin N-1 (2/0/0) Oil seal, crankshaft TS Use Pioneer & Weston, marked "PW" Ref# 4 Fig. 6 Page 23 #7 (1969) (Req:2) Crankshaft T.S.(1) Exhaust Camshaft (1) Orient: Crankshaft-spring OUT; Exhaust Cam-spring IN (to engine) ¹ 2010/40,000(cz)*2022/86,000mi. |
70-4569 / E4569 Bin N-5 (2/0/0) Circlip Ref# 5 Fig. 6 Page 23 #7 (1969) (Req:1) Crankshaft oil seal T.S. |
70-4573 / E4573 Distance piece, sprocket to rotor Ref# 21 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, D.S. Orient: Chamfer towards sprocket |
70-4594 / E4594 Tubing, oil hose 5/16" Ref# 10 Fig. 23 Page 55 #7 (1969) (Req:2) Oil tank to oil pipe and junction block |
70-4603 / E4603 Bin S-M (0/4/2) Valve, inlet Ref# 18 Fig. 5 Page 21 #7 (1969) (Req:2) Cylinder head ¹ 2024/88Kmi*2010/40Kmi*2006/29Kmi*2002/14Kmi |
70-4609 / E4609 Bin O-4 (2/0/0) Spring, locking Ref# 41 Fig. 5 Page 21 #7 (1969) (Req:4) Valve adjustment inspection cap ¹ Spares: original |
70-4610 / E4610 Bin O-4 (2/2/2) Cap, inspection Ref# 39 Fig. 5 Page 21 #7 (1969) (Req:4) Valve adjustment ¹ Used: stripped using o-rings >thick? |
70-4643 / E4643 CRANKSHAFT C/W OIL TUBE Ref# 2 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft |
70-4700 / E4700 Drive thimble, tachometer Ref# 37 Fig. 1 Page 13 #7 (1969) (Req:1) Exhaust camshaft |
70-4704 / E4704 Tube, oiler Ref# 1 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain oiler tube ¹ [CZ 2010 40kmi][BT 2011] |
70-4705 / E4705 Clip Ref# 2 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain oiler tube ¹ [CZ 2010 40kmi] |
70-4707 / E4707 Bin G-4 (2/0/0) Grommet, rubber Ref# 11 Fig. 6 Page 23 #7 (1969) (Req:1) Contact breaker leads |
70-4711 / E4711 Hanger Ref# 19 Fig. 15 Page 41 #7 (1969) (Req:2) Muffler and rear footpeg |
70-4752 / E4752 Bin D-1 (6/0/0) Sealing ring ID 15/16; OD 1 3/16; 1/8" (3.2mm) thick; square profile Ref# 63 Fig. 5 Page 25 1971 PARTS (Req:2) Pushrod cover tube, bottom ¹ May require thinner 70-3547 (1/10") for proper crush. |
70-4771 / E4771 Bin O-3 (1/0/0) Bolt (head bolt) CEI/BSC/Cycle 5/16-26TPI X 3 U.H. (Tool-5/16BS - 1/4W) Ref# 27 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder head (center bolt, 9-bolt head) Torque: 15 LBS ¹ 13mm a perfect fit on Bonnie's #1 |
70-4778 / E4778 Torque stays Ref# 29 Fig. 14 Page 39 #7 (1969) (Req:4) Cylinder head to frame, head bolts 2,3,4,5 and bolts 39/30 |
70-4792 / E4792 Pipe, balance Ref# 15 Fig. 5 Page 21 #7 (1969) (Req:1) Inlet manifold |
70-4849 / E4849 Dowel pin Ref# NI Fig. 6 Page 23 #7 (1969) Auto advance unit |
70-4856 / E4856 Stud, crankcase junction CEI/BSC/Cycle 5/16-26TPI X 5-1/16 O.A. Ref# 33 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase Torque: 20 LBS ¹ Crankcase junction stud #3 |
70-4951 / E4951 Bracket Ref# 16 Fig. 15 Page 41 #7 (1969) (Req:2) Muffler |
70-5049 / E5049 Bin B-5 (2/0/0) Joint washer Ref# 15 Fig. 6 Page 23 #7 (1969) (Req:1) Contact breaker cover plate |
70-5155 / E5155 Bush, flanged Ref# 19 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing T120R-TR6R |
70-5157 / E5157 Driving gear Ref# 20 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing T120R-TR6R |
70-5315 / E5315 Bin D-4 (1/0/0) Washer, copper Ref# 38 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase filter ¹ Alt: O-Ring 70-7310 (TSB); hydraulic seal washer |
70-5316 / E5316 Valve, rotary breather Ref# 38 Fig. 1 Page 13 #7 (1969) (Req:1) Camshaft, inlet |
70-5347 / E5347 Sleeve Ref# 9 Fig. 5 Page 21 #7 (1969) (Req:2) Head bolts through inlet tracts |
70-5370 / E5370 Connector, Tee Ref# 17 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank breather vent |
70-5375 / E5375 Breather extension pipe I.D.3/8" Length: 30" Thin-wall Ref# 39 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase (bottom) ¹ [2018 76.6kmi] |
70-5446 / E5446 Sprocket, engine 29T Duplex (Tool-Z151 WassellTL107) Ref# 20 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, D.S. Orient: Flange for oil seal faces out ¹ [BT 2015@65K (BCS)] |
70-5449 / E5449 Plastic sleeve Ref# 21 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain tensioner |
70-5578 / E5578 Driven gear Ref# 23 Fig. 33 Page 73 #7 (1969) (Req:1) Tach driven gear housing T120R-TR6R |
70-5676 / E5676 Brace Ref# 27 Fig. 15 Page 41 #7 (1969) (Req:1) Muffler/muffler |
70-5759 / E5759 End cap Ref# 21 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing T120R-TR6R |
70-5866 / E5866 Muffler Ref# 15 Fig. 15 Page 41 #7 (1969) (Req:2) Muffler |
70-5881 / E5881 Screw Set screw Ref# 28 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing T120R-TR6R |
70-5963 / E5963 Stud, crankcase junction CEI/BSC/Cycle 5/16-26TPI X 4-3/4 O.A. Ref# 50 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase Torque: 20 LBS ¹ Crankcase junction stud #2 |
70-5976 / E5976 Chain tensioner abutment Ref# 6 Fig. 2 Page 15 #7 (1969) (Req:1) Primary chaincase Ref# 10 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase |
70-5977 / E5977 Trunnion Ref# 13 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain tensioner |
70-6061 / E6061 Bin - (0/1/0) Tensioner blade Ref# 11 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain tensioner ¹ BCS: 70-6283(Tri 500) OK ² Used part is specimen only |
70-6122 / E6122 Bin I-8 (0/1/1) Driven gear housing Ref# 24 Fig. 33 Page 73 #7 (1969) (Req:1) Tach driven gear housing T120R-TR6R ¹ INC Brass Bush Ref.26 |
70-6159 / E6159 Wheel, intermediate pinion Ref# 29 Fig. 1 Page 13 #7 (1969) (Req:1) Timing chest ¹ Intermediate pinion gear |
70-6179 / E6179 Screw, Phillips Phillips (Tool-7/16 for nut) Ref# 13 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe bracket/exhaust pipe |
70-6299 / E6299 Bin B-9 (2/0/0) O-ring Viton/Dash#11/Nom.CS 1/16"/ID 5/16" Ref# 25 Fig. 33 Page 73 #7 (1969) (Req:1) Tach driven gear housing T120R-TR6R |
70-6300 / E6300 Bin B-9 (3/0/0) O-ring Viton/Dash#17/Nom. CS 1/16"/ID 11/16" Ref# 22 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing plug T120R-TR6R |
70-6304 / E6304 Cylinder block Ref# 2 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder block ¹ Returning Walridge AERCO |
70-6309 / E6309 Bin - (4/0/0) Joint washer 650 1963-82 Ref# 1 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder base ¹ No gasket sealer necessary ² Spares: 1 Baxter 70-6309F metal; 3 Baxter 70-6309 paper |
70-6347 / E6347 Drain and adjuster plug BSF 7/16" Ref# 44 Fig. 2 Page 15 #7 (1969) (Req:1) Primary chaincase ¹ #7 p.33/ref.30 references this part as T2559 |
70-6349 / E6349 Bin - (0/1/1) Rocker oil feed pipe Ref# 32 Fig. 23 Page 55 #7 (1969) (Req:1) Rocker box |
70-6353 / E6353 Rubber connector Ref# 31 Fig. 23 Page 55 #7 (1969) (Req:1) Rocker oil feed pipe |
70-6356 / E6356 Tubing, froth tower vent Ref# 16 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank ¹ Short tube from Tee (70-5370) to oil tank froth tower |
70-6386 / E6386 Locating peg Ref# 11 Fig. 2 Page 15 #7 (1969) Oil pipes and junction block ¹ Reference only |
70-6387 / E6387 Bin N-1 (1/0/0) Oil seal, crankshaft TS 0.020" Undersize for re-ground crank Ref# 4 Fig. 6 Page 23 #7 (1969) (Req:1) Crankshaft T.S. |
70-6388 / E6388 Ignition coil 12v/points 6v/Pazon Ref# 26 Fig. 35 Page 77 #7 (1969) (Req:2) Ignition coil T120R-TR6C ¹ Tri-Cor High Spark 6v bad 10/17 Replaced w.Baxter Taiwanese |
70-6389 / E6389 Clip, Siba 32,000/1 Ref# 27 Fig. 35 Page 77 #7 (1969) (Req:2) Ignition coil T120R-TR6C |
70-6439 / E6439 Bin - (0/4/2) Bottom cup Ref# 20 Fig. 5 Page 21 #7 (1969) (Req:4) Cylinder head, valve stem |
70-6559 / E6559 Washer, plain Ref# 13 Fig. 6 Page 23 #7 (1969) (Req:2) Contact breaker assembly pillar bolt ¹ B: Had 2 on each pillar bolt |
70-6576 / E6576 Bin N7-SM (4/4/0) Bolt UNF (SAE) 5/16-24TPI Ref# 10 Fig. 1 Page 13 #7 (1969) (Req:4) Con rod Torque: 28 LBS ¹ New bolts (black) are ARP ² [CZ 2010 40kmi] |
70-6595 / E6595 OIL RELEASE VALVE ASSEMBLY Ref# 13 Fig. 3 Page 17 #7 (1969) (Req:1) Timing cover |
70-6596 / E6596 Nut, domed (release valve cap) (Tool-15/16) Ref# 16 Fig. 3 Page 17 #7 (1969) (Req:1) Oil release valve, crankcase T.S. |
70-6681 / E6681 Oil pump scavenge plunger Ref# 4 Fig. 3 Page 17 #7 (1969) (Req:1) Oil pump |
70-6744 / E6744 Bin H-3 (3/0/0) Bolt UNF (SAE) 5/16-24TPI Ref# 10 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe/head clamp ¹ Spares inc hemisphere washers |
70-6848 / E6848 Bin H-8 (5/5/0) Clip 9/16" Ref# 11 Fig. 23 Page 55 #7 (1969) (Req:4) Oil hoses ¹ Bonnie uses 6 (oil filter) |
70-6849 / E6849 Clip Ref# 39 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank flexible pipe, rocker oil feed pipe |
70-6857 / E6857 Bin H-4 (0/2/2) Bracket Ref# 11 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe Orient: Mounts behind exhaust pipe tab |
70-6861 / E6861 Pin, gudgeon Gudgeon pin hole dia. 0.6882"-.6886" Ref# 16 Fig. 1 Page 13 #7 (1969) (Req:2) Con rod |
70-6864 / E6864 Ring, taper compression Fitted gap: .010/.014 in. (Tool-Z22 75mm) Ref# 14 Fig. 1 Page 13 #7 (1969) (Req:4) Piston ¹ [CZ 2010 40kmi][PD 2006 28kmi][FH 2002 15kmi] |
70-6865 / E6865 Ring, oil control Fitted gap: .010/.014 in. (Tool-Z22 75mm) Ref# 15 Fig. 1 Page 13 #7 (1969) (Req:2) Piston ¹ [CZ 2010 40kmi][PD 2006 28kmi][FH 2002 15kmi] |
70-6869 / E6869 Circlip, gudgeon pin Ref# 17 Fig. 1 Page 13 #7 (1969) (Req:4) Con rod |
70-6916 / E6916 Connector Ref# 14 Fig. 5 Page 21 #7 (1969) (Req:2) Carburetter balance pipe |
70-6930 / E6930 Pipes, oil, and junction block 5/16" pipe Ref# 12 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank |
70-7037 / E7037 Inner cover plate Ref# 7 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase |
70-7310 / E7310 Bin D-1 (0/0/0) O-ring Buna-N/Dash#120/Nom.CS 3/32"/ID 1" Ref# 6 Fig. 5 Page 21 #7 (1969) (Req:2) Pushrod cover tube, bottom ¹ Obsolete, use 71-1283 (Viton) top & bottom |
70-7351 / E7351 Bin M-6 (4/6/0) Washer, sealing Ref# 19 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank, gas tap ¹ Use copper crush washers with bonded rubber seals ² Have orig-style (7) Ref# 33 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing T120R-TR6R ¹ Bonded rubber |
70-7354 / E7354 Bin B-5 (4/0/0) Screw BA 2BA X 1/2 X 13/32 U.H. Ref# 17 Fig. 6 Page 23 #7 (1969) (Req:2) Contact breaker cover plate |
70-7400 / E7400 Valve spring, outer (green spot) (Tool-Spring compressor) Ref# 22 Fig. 5 Page 21 #7 (1969) (Req:4) Cylinder head, valve stem ¹ FH'10/40K;PD'06/29K;FH'02/14K |
70-7471 / E7471 Nut, locking ASME 1/4-26TPI Nyloc (Tool-7/16") Ref# 14 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe bracket/exhaust pipe |
70-7512 / E7512 Clip 1 3/8" Ref# 33 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust crossover pipe (Alternate) |
70-7563 / E7563 Bin D-1 (4/0/0) O-ring Viton/Dash#20/Nom.CS 1/16"/ID 7/8" Ref# 36 Fig. 3 Page 17 #7 (1969) (Req:2) Tappet guide ¹ [Z 40kmi M ?] |
70-7565 / E7565 Bin L-1 (3/0/0) Oil seal, trap door (1.5"x1.06"x.25") (1-1/2"x1"x7/32" Baxter) Ref# 8 Fig. 11 Page 33 #7 (1969) (Req:1) Inner cover plate Orient: Springs toward primary / (?flush on that side) ¹ 2010/40kmi(CZ)*2015/65kmi*2022/86kmi. |
70-7573 / E7573 Bin G-4 (0/1/0) Rubber plug Ref# 53 Fig. 2 Page 15 #7 (1969) (Req:1) Protection blade hole |
70-7590 / E7590 Valve body (Tool-1") Ref# 14 Fig. 3 Page 17 #7 (1969) (Req:1) Oil release valve |
70-7591 / E7591 Spring Ref# 18 Fig. 3 Page 17 #7 (1969) (Req:1) Oil release valve |
70-7680 / E7680 Bolt, pillar 5/32-32TPI x 3/4 .O.A. Ref# 12 Fig. 6 Page 23 #7 (1969) (Req:2) Contact breaker assembly |
70-8038 Shim, engine sprocket .010" Ref# NA Fig. na Page NA Crankshaft DS ¹ Align engine sprocket with Duplex wheel ² Bonnie (2015): 1 ea: 70-8038/70-8039 for .025" |
70-8039 Shim, engine sprocket .015" Ref# NA Fig. na Page NA Crankshaft DS ¹ Align engine sprocket with Duplex wheel ² Bonnie (2015): 1 ea: 70-8038/70-8039 for .025" |
70-8287 / E8287 Screw, slotted 2BA x 3/4 slotted (cheesehead) Ref# 32 Fig. 35 Page 77 #7 (1969) (Req:2) Condenser bracket to frame |
70-8737 / E8737 Cover Ref# 14 Fig. 6 Page 23 #7 (1969) (Req:1) Contact breaker assembly |
70-8751 / E8751 Bin - (1/0/0) Hollow dowel - barrel locating dowels Ref# 16 Fig. 2 Page 15 #7 (1969) (Req:2) Crankcase DS forward cylinder stud 21-1865 (Fig.2 Ref.28) ¹ Incorrect PN and Qty shown in #7 |
70-8782 / E8782 Bin D-1 (5/0/0) O-ring Viton/Dash#20/Nom CS 1/16"/ID 7/8" Ref# 48 Fig. 2 Page 15 #7 (1969) (Req:2) Primary chaincase filler plug Ref# 48 Fig. 9 Page 29 #7 (1969) (Req:1) Gearbox filler plug Ref# 33 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase inspection cap |
70-8801 / E8801 Bin O-1 (0/2/2) Tappet, exhaust Ref# 35 Fig. 3 Page 17 #7 (1969) (Req:2) Tappet guide block Orient: Machined cutaways (oil feed hole) must face OUT. ¹ Replaced both 2024 (Klempf) |
70-8828 / E8828 Bolt UNF (SAE) 1/4-26?28?TPI x 2-3/16 (2"U.H., 3/4"thread) (Tool-1/2) Ref# 9 Fig. 6 Page 23 #7 (1969) (Req:1) Auto advance unit Torque: 8 LBS ¹ I measured 26TPI But 1/4 UNF should be 28TPI |
70-8860 / E8860 Washer, spherical Ref# 9 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe head clamp bolt |
70-8892 / E8892 Protection blade Ref# 51 Fig. 2 Page 15 #7 (1969) (Req:1) Primary chaincase |
70-8896 / E8896 Bin D-3 (3/0/0) Washer, fiber 15/32" Ref# 26 Fig. 2 Page 15 #7 (1969) (Req:1) Tachometer drive plug ¹ Some suppliers provide alloy washers, not fiber. Ref# 26 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase, timing hole plug |
70-8992 / E8992 Bin L-7 (0/2/1) Nut, sleeve UNC (SAE) 1/2-13TPI Ref# 19 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase |
70-9245 / E9245 Cover Ref# 25 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase |
70-9246 / E9246 Cover Ref# 1 Fig. 6 Page 23 #7 (1969) (Req:1) Timing chest ¹ Top, rear-most, and two bottom-most screws are long |
70-9269 / E9269 Oil pump feed plunger Ref# 3 Fig. 3 Page 17 #7 (1969) (Req:1) Oil pump |
70-9330 / E9330 Plug UNC (SAE) 5/16-18TPI Ref# 23 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase oilway plug (below timing chest) |
70-9331 / E9331 Tachometer gear housing Ref# 16 Fig. 33 Page 73 #7 (1969) (Req:1) Tachometer T120R-TR6R |
70-9332 / E9332 Bin - (1/0/0) Adapter/Securing Screw LEFT-HAND (Tool-7/16"thin/11mm) Ref# 17 Fig. 33 Page 73 #7 (1969) (Req:1) Tach gear housing T120R-TR6R |
70-9336 / E9336 Bin N-9 (0/1/1) Drain plug and filter BA (Tool-13/16") Ref# 37 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase oil drain/filter ¹ Use O-Ring 70-7310; Replaces 70-5315 copper (TSB) ² Using Baxter SS magnetic since 2023 |
70-9348 / E9348 Bin D-6 (10/0/0) Joint washer Ref# 32 Fig. 5 Page 21 #7 (1969) (Req:2) Rocker box ¹ Spares: 1 wire; 2 paper(MAP); 7 CovSeal(Baxter) |
70-9349 / E9349 Pushrod cover tube Ref# 5 Fig. 5 Page 21 #7 (1969) (Req:2) Pushrod cover tube ¹ Upgraded to E12575 in 71 US (Ref#5 Fig 5) ² Bonnie using the #7 part |
70-9352 / E9352 Guide, tapet Ref# 30 Fig. 3 Page 17 #7 (1969) (Req:1) Inlet |
70-9353 / E9353 Guide, tapet Ref# 31 Fig. 3 Page 17 #7 (1969) (Req:1) Exhaust |
70-9368 / E9368 Exhaust pipe, crossover Ref# 3 Fig. 15 Page 41 #7 (1969) (Req:1) Exhaust |
70-9418 / E9418 CYLINDER HEAD, WITH VALVE GUIDES Ref# 8 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder head ¹ Reconditioned: valve seats, guides, valves, springs (Klempf) |
70-9421 / E9421 Bin N-9 (0/1/1) Oil pump assembly Ref# 1 Fig. 3 Page 17 #7 (1969) (Req:1) Timing chest ¹ New pump@86kmi. |
70-9488/040 / E9488 Piston, 9:1 9:1 CR. Gudgeon pin hole dia. 0.6882"-.6886" Ref# 13 Fig. 1 Page 13 #7 (1969) (Req:2) Piston ¹ [CZ 2010 40kmi] |
70-9516 / E9516 Exhaust pipe adaptor Ref# 17 Fig. 5 Page 21 #7 (1969) (Req:2) Exhaust |
70-9525 / E9525 Connecting rod Ref# 8 Fig. 1 Page 13 #7 (1969) (Req:2) Con rod ¹ 70-9525 rods ('69 & on) are thicker/stronger at small end ² Bonnie's were polished in 2010 rebuild |
70-9550 / E9550 Carburetter adaptor, left UNF 1-3/8" x 16 tpi.('69 and later) Ref# 12 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder head |
70-9551 / E9551 Carburetter adaptor, right Ref# 13 Fig. 5 Page 21 #7 (1969) (Req:1) Cylinder head |
70-9554 / E9554 Bin M-5 (4/0/0) Insulating ring Ref# 35 Fig. 31 Page 71 #7 (1969) (Req:4) Carburetter ¹ Viton o-ring Dash# -202 (1/8 x 1/4 x 1/2) suitable |
70-9555 / E9555 Bin M-5 (1/3/0) Cup Ref# 34 Fig. 31 Page 71 #7 (1969) (Req:4) Carburetter/adapters T120R |
70-9626 / E9626 Cap Ref# 5 Fig. 15 Page 41 #7 (1969) (Req:8) Exhaust crossover pipe clip |
70-9627 / E9627 Clip Ref# 4 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust crossover pipe |
70-9686 / E9686 CRANKSHAFT AND FLYWHEEL ASSEMBLY, COMPLETE Ref# 1 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft |
70-9687 / E9687 Flywheel Ref# 5 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft |
70-9703 / E9703 Nut, sleeve (Tool-D496) Ref# 14 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chain tensioner |
70-9711 / E9711 Bin M-4 (4/0/0) O-ring Viton/Dash#126/Nom.CS 3/32"/ID 1-3/8" (aka 'thick') Ref# 27 Fig. 30 Page 72 PARTS 70 (Req:2) Carburetter flange T120 Orient: Do NOT use (thin) 244/1. ¹ '69/on. No paper gasket/insulating block. |
70-9722 / E9722 Bin - (0/1/1) Exhaust pipe D.S. Crossover set Ref# 1 Fig. 15 Page 41 #7 (1969) (Req:1) Exhaust ¹ 70-9722='69 w/crossover; 70-5957/5958='68 wo/crossover |
70-9723 / E9723 Bin - (0/1/1) Exhaust pipe T.S. Ref# 2 Fig. 15 Page 41 #7 (1969) (Req:1) Exhaust |
70-9748 / E9748 Crankcase D.S. Ref# 1 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase D.S. |
70-9749 / E9749 Crankcase T.S. Ref# 8 Fig. 2 Page 15 #7 (1969) (Req:1) Crankcase T.S. |
70-9888 / E9888 Exhaust pipe crossover Ref# 32 Fig. 15 Page 41 #7 (1969) (Req:1) Exhaust ¹ Later models used these alternatively |
71-0040 / E1-0040 Camshaft, inlet, racing type Ref# 35 Fig. 1 Page 13 #7 (1969) (Req:1) Camshaft ¹ Same sports/racing profile as 70-3134 |
71-0041 / E1-0041 Camshaft, exhaust, racing type Ref# 36 Fig. 1 Page 13 #7 (1969) (Req:1) Camshaft ¹ Same sports/racing profile as 70-3134 |
71-0070 / E1-0070 Rocker ball pin Ref# 46 Fig. 5 Page 21 #7 (1969) (Req:4) Rocker |
71-0082 / E1-0082 Bin L-2 (2/0/0) Key Woodruff key Ref# 22 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft/Alternator Rotor ¹ 2015/65,000 |
71-0216 / E1-0216 Bin H-3 (0/2/0) Clamp 1 3/4" Ref# 8 Fig. 15 Page 41 #7 (1969) (Req:2) Exhaust pipe/head ¹ Use 70-8860 conical washer & 70-8860 bolt ² Spares are original |
71-1283 / E1-1283 Bin D-1 (9/0/0) O-ring (hi-temp) Viton Ref# XX Fig. 5 Page 21 1971 PARTS (Req:4) Pushrod cover tube, top ¹ Updated part, replaces 70-7310 top & bottom ² 71 Parts (US) p.23 ref.6A |
71-1345 / E1-1345 Bin G-4 (3/1/0) Grommet, rubber Ref# 20 Fig. 11 Page 33 #7 (1969) (Req:1) Primary chaincase, alternator leads Orient: Outside primary chaincase ¹ Not shown/listed in #7 ² Ref#20 groups w inside grommet |
71-1701 / E1-1707 Sleeve (wedding band) Ref# XX Fig. 5 Page 21 1971 PARTS (Req:2) Pushrod cover tube, bottom ¹ Note '71US Parts source: Page/Ref 25/64 ² Bonnie using '71 kit - sleeve, , and rings |
71-2660 Bin L-2 (1/1/0) Shim, engine sprocket .030" (.0292) Ref# NA Fig. na Page NA Crankshaft DS ¹ Align engine sprocket with Duplex wheel |
71-3748 / WE259A Bin N-6 (0/4/4) Collet, split Ref# 24 Fig. 5 Page 21 #7 (1969) (Req:8) Cylinder head, valve stem |
71-3799 / F3799 LUCAS 166043 Nut Ref# 6 Fig. 35 Page 77 #7 (1969) (Req:4) Ignition coil |
82-0879 / F879 Bin E-6 (3/0/0) Nut CEI/BSC/Cycle 1/4-26TPI (Tool-1/4BS 3/16W open) Ref# 34 Fig. 5 Page 21 #7 (1969) (Req:6) Rocker box mount stud Torque: 5 LBS Ref# 36 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard, C-clamp ¹ BO says #7 error, should be 14-0301, Pg 55, ref 30 Ref# 30 Fig. 23 Page 55 #7 (1969) (Req:2) Oil tank mount, upper Ref# 39 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender, stud 61/38 stoplight adaptor (to fender) |
82-0929 / F929 Bin H-5 (2/0/0) Bolt CEI/BSC/Cycle 5/16-26TPI X 1/2 U.H. Ref# 18 Fig. 15 Page 41 #7 (1969) (Req:4) Muffler hanger bracket ¹ Hanger to muffler. Washer S26-3 Fig.15/Ref.17 |
82-0967 / F967 Bin G-7 (2/0/0) Washer, rubber Ref# 27 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank, rear mount |
82-1335 / F1335 Washer, plain 5/16" Ref# 17 Fig. 18 Page 47 #7 (1969) (Req:2) Handlebar mount T120R-TR6R |
82-1369 / F1369 Bin F-6 (2/0/0) Bolt CEI/BSC/Cycle 1/4-26TPI x 5/8 Ref# 37 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard C-clamp |
82-1694 / F1694 Passenger footrest pedal Ref# 14 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrest |
82-1695 / F1695 Pedal, rubber Ref# 20 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrest |
82-1713 / F1713 Bin D-3 (2/0/0) Washer, fiber Ref# 7 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank filter |
82-1747 / F1747 Nut, plain UNF (SAE) 3/4"; .436" (7/16") thick; 1.099" (<1-7/64") across flats Ref# 44 Fig. 20 Page 51 #7 (1969) (Req:2) Rear wheel spindle, T.S./D.S. (outside) Torque: 90 LBS ¹ Outside nuts on T.S./D.S. |
82-1880 / F1880 Bin D-4 (5/0/0) Washer, copper oilway plug 5/16" Ref# 24 Fig. 2 Page 15 #7 (1969) (Req:1) Oilway plug 70-9330 Fig.2 Ref.23 Ref# 37 Fig. 11 Page 33 #7 (1969) (Req:2) Primary chaincase cover (stator studs) |
82-2184 / F2184 Washer, plain 3/8 Ref# 26 Fig. 5 Page 21 #7 (1969) (Req:8) Cylinder head bolt |
82-2277 / F2277 Washer, spring 5/16" double coil Ref# 18 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrest |
82-2351 / F2351 Washer, plain Ref# 39 Fig. 19 Page 49 #7 (1969) (Req:3) Front brake air scoop |
82-2725 / F2725 Bin P-1 (1/3/0) Nut, locking BSPP Ref# 9 Fig. 12 Page 43 #4 (Req:2) Center stand '64-'68 650 ¹ Goes with '65-'68 center stands (82-5932) |
82-3069 / F3069 Bin C-9 (2/0/0) Distance piece 1/4" thick Ref# 32 Fig. 14 Page 39 #7 (1969) (Req:4) Engine torque stays |
82-3098 / F3098 Clip, oil tank breather Ref# 19 Fig. 23 Page 55 #7 (1969) (Req:2) Oil tank breather |
82-3158 / F3158 LUCAS 315738 Bin A-3 (1/0/0) Spring Ref# 47 Fig. 13 Page 37 #7 (1969) (Req:1) Brakelight switch |
82-3179 / F3179 Filter (Tool-1") Ref# 6 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank |
82-3182 / F3182 Nut, union (Tool-3/8BS 5/16W) Ref# 9 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank pipe, filter |
82-3220 / F3220 Filler cap Ref# 13 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank |
82-3655 / F3655 Pipe, feed Ref# 8 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank pipe, filter |
82-3799 / F3799 Bin B-4 (3/4/0) Nut Ref# 37 Fig. 26 Page 61 #7 (1969) (Req:1) Stoplight Ref# 35 Fig. 35 Page 77 #7 (1969) (Req:2) Condenser bracket Ref# 38 Fig. 35 Page 77 #7 (1969) (Req:3) Horn mount |
82-3808 / F3808 C-clamp Ref# 35 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard to torque stay Orient: C-clamp goes on top of chain guard bracket |
82-3814 / F3814 Bin G-8 (3/1/0) Cup Ref# 23 Fig. 22 Page 53 #7 (1969) (Req:3) Gas tank, front tank mount |
82-4019 / F4019 Washer, serrated Ref# 11 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank, center styling strip |
82-4047 / F4047 Bin J-3 (4/0/0) Washer, cork 2" Ref# 19 Fig. 17 Page 45 #7 (1969) (Req:2) Spring abutment, stanchion tube ¹ Oil tank cap also (Fig.23 Ref.3) Ref# 3 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank filler cap ¹ Also 45/19 fork spring abutment |
82-4048 / F4048 Bin M-6 (1/1/1) Joint washer 2 1/2" Ref# 15 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank filler cap |
82-4228 / F4228 Spring Ref# 18 Fig. 25 Page 59 #7 (1969) (Req:1) Seat latch |
82-4299 / F4299 Bin - (2/0/0) Washer, plain 5/16" large O.D. Ref# 26 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender, bracket (R#5) to lower fork leg |
82-4370 / F4370 Bin C-9 (4/3/2) Washer, plain 7/16 x 15/16 Ref# 20 Fig. 12 Page 35 #7 (1969) (Req:2) Main/rear frame (bottom front, for nut 35/21) Ref# 42 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mounting stud (when bash plate fitted) ¹ Stud Ref.4 |
82-4483 / F4483 Screw, self-tapping 1/2" self-tapping Philips Ref# 16 Fig. 25 Page 59 #7 (1969) (Req:1) Seat check wire |
82-4484 / F4484 Bin P-1 (2/1/0) Washer, tab 1/2"ID "D"-shaped double-tab Ref# 8A Fig. 12 Page 43 #4 (Req:2) Center stand '64-'68 650 ¹ Goes with '65-'68 center stands (82-5932) |
82-4671 / F4671 Bin P-3 (2/0/0) Spring, return Ref# 10 Fig. 12 Page 35 #7 (1969) (Req:1) Center stand ¹ 1 spare bent |
82-4715 / F4715 Screw, Phillips BA 2BA X 13/32 Ref# 35 Fig. 26 Page 61 #7 (1969) (Req:3) Rear fender, tail light plate (to adaptor) |
82-4717 / F4717 Bin A-3 (1/0/0) Nut, locking BA 2BA Ref# 44 Fig. 13 Page 37 #7 (1969) (Req:3) Brakelight switch ¹ #7 says Qty.5 (p.37) Only find 3 ² Have one domed nut (chrome) Ref# 44 Fig. 13 Page 37 #7 (1969) (Req:1) Brakelight switch lever |
82-4771 / F4771 Screw BA 2BA X 1/2 (3/8 in. U.H.) Ref# 37 Fig. 35 Page 77 #7 (1969) (Req:2) Horn mounting |
82-4810 / F4810 Bin M-8 (2/1/1) Clip with screw and nut Ref# NI Fig. 24 Page 57 #7 (1969) (Req:2) Air cleaner cover ¹ Not illustrated in Fig 24 |
82-4971 / F4971 Gas tap BSPP 1/4 BSPP - 0.518"O.D. 19 TPI Ref# 16 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank D.S. ¹ Replaced: 2013 British; 20?? |
82-4972 / F4972 Bin M-6 (1/2/0) Gas tap W/Tube BSPP 1/4 BSPP - 0.518"O.D. 19 TPI Ref# 17 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank ¹ 1 new needs repair 2 used Replaced: W-2013 |
82-5228 / F5228 Bin G-7 (4/2/0) Washer, rubber Ref# 21 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank, front tank mount |
82-5229 / F5229 Bin G-7 (5/0/0) Spigot, rubber Ref# 22 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank front mount |
82-5313 / F5313 Distance tube Ref# 6 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork |
82-5336 / F5336 Bin G-7 (2/0/0) Spigot, rubber, double Ref# 26 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank rear mount |
82-5338 / F5338 Nut ASME 1/4-26TPI Ref# 41 Fig. 35 Page 77 #7 (1969) (Req:1) Selenium rectifier mount |
82-5343 / F5343 Plug BSPP (Tool-7/16BS 3/8W) Ref# 4 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank drain plug |
82-5412 / F5412 Bin A-3 (1/0/0) Switch lever Ref# 45 Fig. 13 Page 37 #7 (1969) (Req:1) Rear brakelight switch ¹ Universal type in stock |
82-5413 / F5413 Bin A-3 (1/0/0) Washer, D Ref# 46 Fig. 13 Page 37 #7 (1969) (Req:1) Brakelight switch |
82-5469 / F5469 Stud, engine mtg/crankcase junction ASME 7/16-26TPI X 3-5/16 O.A. Ref# 1 Fig. 14 Page 39 #7 (1969) (Req:1) Engine/frame ¹ Crankcase junction stud #1 |
82-5532 / F5532 Bin C-9 (2/0/0) Distance piece Ref# 5 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount stud (bottom) ¹ Spacers go btwn engine and frame |
82-5536 / F5536 Grommet Ref# 27 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard chain inspection port |
82-5678 / F5678 Bin P-1 (1/3/0) Bolt, pivot UNF (SAE) 1/2-20TPI Ref# 7 Fig. 12 Page 43 #4 (Req:2) Center stand '64-'68 650 ¹ This part for '65-'68 center stand (82-5932) |
82-5679 / F5679 Bin P-2 (2/2/0) Washer, plain 1/2"ID x 7/8" x 3/32" Ref# 8 Fig. 12 Page 35 #7 (1969) (Req:2) Center stand '64-'68 650 ¹ Fits '65-'68 82-5932 & '69-'70 83-1267 center stands |
82-5692 / F5932 Center stand (1968) 10-1/8" height Ref# 5 Fig. 34 Page 34 #6 (1968) (Req:1) Frame, rear ¹ Center stand that came w Bonnie |
82-5764 / F5764 Air cleaner element (cloth and gauze) 1 5/8" thick Ref# 10 Fig. 24 Page 57 #7 (1969) (Req:2) Air cleaner T120R ¹ BCS units 1 3/4" thick 1/8" too thick- Returned |
82-5908 / F5908 Engine plate Ref# 7 Fig. 14 Page 39 #7 (1969) (Req:1) T.S. rear |
82-5943 / F5943 Locating peg Ref# 19 Fig. 14 Page 39 #7 (1969) (Req:4) Driver footrests |
82-5944 / F5944 Bin J-9 (3/3/0) Washer, tab Ref# 9 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork |
82-5994 / F5994 Clip Ref# 10 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender to rear frame |
82-6031 / F6031 Backing plate Ref# 11 Fig. 26 Page 61 #7 (1969) (Req:1) Rear frame clip |
82-6039 / F6039 Bin G-5 (1/0/0) Grommet, rubber Ref# 36 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank mount, lower |
82-6042 / F6042 Bin - (4/0/0) Bush, pivot Pre-sized. Bush bore diameter: 1.4460"-1.4470" Ref# 2 Fig. 13 Page 37 #7 (1969) (Req:2) Swinging fork ¹ [BT 2013 53kmi] |
82-6064 / F6064 Brake pedal lever Ref# 33 Fig. 14 Page 39 #7 (1969) (Req:1) Brake pedal |
82-6066 / F6066 Engine plate Ref# 6 Fig. 14 Page 39 #7 (1969) (Req:1) D.S. rear |
82-6147 / F6147 Bracket Ref# 35 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank mount, lower |
82-6310 / F6310 Bin C-9 (4/0/0) Washer, plain Ref# 30 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender, frame bracket Ref# 30 Fig. 26 Page 61 #7 (1969) (Req:2) Rear frame, bridge (bolt head) |
82-6449 / F6449 Brake pedal Ref# 36 Fig. 14 Page 39 #7 (1969) (Req:1) Engine plate D.S. |
82-6498 / F6498 Stud, engine mtg/crankcase junction ASME 7/16-26TPI X 8-1/16 O.A. Ref# 4 Fig. 14 Page 39 #7 (1969) (Req:1) Engine/frame ¹ Crankcase junction stud #6 |
82-6511 / F6511 Screw, metering Ref# 26 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank, for chain lube |
82-6673 / F6673 Bin G-5 (1/1/0) Spigot, rubber Ref# 22 Fig. 23 Page 55 #7 (1969) (Req:4) Oil tank mount and battery holder Ref# 5 Fig. 25 Page 59 #7 (1969) (Req:1) Side panel |
82-6738 / F6738 Lock, steering Ref# 10 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke |
82-6821 / F6821 Sleeve Diameter: 1.4445"-1.4450" Ref# 5 Fig. 13 Page 37 #7 (1969) (Req:2) Swinging fork |
82-6849 / F6849 Stoplight plate Ref# 13 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender |
82-6850 / F6850 Bracket Ref# 14 Fig. 26 Page 61 #7 (1969) (Req:1) Liscense plate |
82-6851 / F6851 Bracket Ref# 9 Fig. 26 Page 61 #7 (1969) (Req:1) Stoplight |
82-6874 / F6874 Spring Ref# 27 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank chain oiler metering screw 55/26 |
82-6915 / F6915 Bridge Ref# 7 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender beneath seat Orient: Bridge fits inside rear frame loop. |
82-6943 / F6943 Bin B-4 (0/1/1) Bracket, ignition coil (left) Ref# 20 Fig. 35 Page 77 #7 (1969) (Req:1) Frame T120R-TR6C |
82-6944 / F6944 Bin B-4 (0/1/1) Bracket, ignition coil (right) Ref# 21 Fig. 35 Page 77 #7 (1969) (Req:1) Frame T120R-TR6C |
82-6968 / F6968 Bin P-9 (2/0/0) Washer, rubber Ref# 23 Fig. 23 Page 55 #7 (1969) (Req:2) Battery holder straps, front/rear |
82-6981 / F6981 Lock, with keys Ref# 32 Fig. 36 Page 79 #7 (1969) (Req:1) Ignition switch T120R-TR6R |
82-7021 / F7021 Bin P-3 (1/0/0) Bolt, pivot Ref# 12 Fig. 12 Page 35 #7 (1969) (Req:1) Side stand |
82-7067 / F7067 Chainguard Ref# 26 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard |
82-7155 / F7155 Bin I-2 (2/0/0) Steering stop UNF (SAE) 3/8" UNF 24 TPI Ref# 24 Fig. 12 Page 35 #7 (1969) (Req:2) Frame, front |
82-7352 / F7352 Tubing, flexible pipe Ref# 38 Fig. 23 Page 55 #7 (1969) (Req:1) Froth tower ¹ Chain oiler connecting tube |
82-7353 / F7353 Tubing, extension pipe Ref# 18 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank Tee 70-5370 ¹ Vents oil tank & crankcase to back of rear fender |
82-7364 / F7364 Rubber tube Ref# 29 Fig. 13 Page 37 #7 (1969) (Req:1) Chain oiler |
82-7365 / F7365 Torque stay, rear brake Ref# 11 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork |
82-7386 / F7386 Brake operating rod Ref# 39 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard |
82-7387 / F7387 Bin I-9 (2/0/0) Nut, sleeve UNF (SAE) 1/4-28TPI Ref# 41 Fig. 13 Page 37 #7 (1969) (Req:1) Brake operating rod adjustment |
82-7388 / F7388 Bin M-7 (1/1/0) Bolt ?-?TPI X 1-17/32 U.H. Ref# 28 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank rear mount ¹ Spares ok Stripped threads in frame |
82-7389 / F7389 Nut (Tool-3/4) Ref# 41 Fig. 14 Page 39 #7 (1969) (Req:2) Engine mount plates, stud 39/21 Torque: 100 LBS |
82-7431 / F7431 Pipe, vent Ref# 6 Fig. 24 Page 57 #7 (1969) (Req:1) Battery |
82-7510 / F7510 Screwed peg Ref# 28 Fig. 23 Page 55 #7 (1969) (Req:2) Oil tank shock mounting |
82-7560 / F7560 Seat catch plunger Ref# 20 Fig. 25 Page 59 #7 (1969) (Req:1) Seat latch |
82-7582 / F7582 Bin P-7 (0/1/1) Relay stay Ref# 58 Fig. 35 Page 77 #7 (1969) (Req:1) Horn relay bracket |
82-7826 / F7826 Wiring protector Ref# 18 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender |
82-7835 / F7835 Bin G-6 (4/0/0) Rubber buffer Ref# 10 Fig. 25 Page 59 #7 (1969) (Req:4) Seat |
82-7836 / F7836 Bin - (0/1/0) Oil tank Ref# 1 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank ¹ Bonnie's ori tank registered with CBSC Ser#A655068 |
82-7843 / F7843 Front frame Ref# 1 Fig. 12 Page 35 #7 (1969) (Req:1) Frame |
82-7848 / F7848 Bin J-9 (1/0/0) Washer, flanged Ref# 7 Fig. 13 Page 37 #7 (1969) (Req:2) Swinging fork |
82-7849 / F7849 Side stand Ref# 11 Fig. 12 Page 35 #7 (1969) (Req:1) Frame, front |
82-7860 / F7860 Lifting handle Ref# 8 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender |
82-7862 / F7862 Hinge Ref# 12 Fig. 25 Page 59 #7 (1969) (Req:1) Seat, rear hinge |
82-7888 / F7888 Bin M-7 (1/2/2) Screw, Phillips BA 2BA X 3/8 chrome Phillips (Tool-Phillips) Ref# 6 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank styling unit (rear) |
82-7892 / F7892 Circlip Ref# 7 Fig. 24 Page 57 #7 (1969) (Req:1) Battery vent pipe |
82-8024 / F8024 Bin - (0/1/0) Battery holder Ref# 1 Fig. 24 Page 57 #7 (1969) (Req:1) Battery holder |
82-8026 / F8026 Hinge Ref# 11 Fig. 25 Page 59 #7 (1969) (Req:1) Seat, front hinge |
82-8028 / F8028 Bin - (0/1/1) Strap, battery holder Ref# 21 Fig. 23 Page 55 #7 (1969) (Req:1) Battery holder, rear |
82-8031 / F8031 Rubber strip Ref# 5 Fig. 24 Page 57 #7 (1969) (Req:2) Battery holder |
82-8032 / F8032 Anchor, battery strap Ref# 4 Fig. 24 Page 57 #7 (1969) (Req:1) Battery holder |
82-8033 / F8033 Bin G-8 (1/1/0) Strap, battery holder Ref# 3 Fig. 24 Page 57 #7 (1969) (Req:1) Battery holder |
82-8034 / F8034 Bin E-6 (4/0/0) Nut, sleeve UNF (SAE) 1/4-28TPI (Tool-9/16") Ref# 40 Fig. 23 Page 55 #7 (1969) (Req:1) Battery holder strap, front (common connection) |
82-8036 / F8036 Rear frame Ref# 15 Fig. 12 Page 35 #7 (1969) (Req:1) Frame |
82-8042 / F8042 Bin - (0/1/0) Side panel and toolbox Ref# 1 Fig. 25 Page 59 #7 (1969) (Req:1) Side panel |
82-8082 / F8082 LUCAS 54418528 Bin - (0/0/1) Bracket Ref# 31 Fig. 35 Page 77 #7 (1969) (Req:1) Condenser pack ¹ Replaced w Pazon on Bonnie |
82-8090 / F8090 Bin J-9 (2/0/0) O-ring Viton/Dash#224/Nom. 1-3/4 X 2 X 1/8 Ref# 15 Fig. 13 Page 37 #7 (1969) (Req:2) Swinging fork |
82-8091 / F8091 Tray, rubber Ref# 2 Fig. 24 Page 57 #7 (1969) (Req:1) Battery holder |
82-8133 / F8133 Gas pipe Ref# 28 Fig. 31 Page 71 #7 (1969) (Req:1) Carburetter T120R Orient: Accute angle of pipes goes forward |
82-8139 / F8139 Stoplight body (adaptor) Ref# 12 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender |
82-8140 / F8140 Rubber mat Ref# 17 Fig. 26 Page 61 #7 (1969) (Req:2) Stoplight reflector |
82-8143 / F8143 Bin - (0/1/1) Fender, painted Ref# 6 Fig. 26 Page 61 #7 (1969) (Req:1) Rear fender T120R-TR6R |
82-8192 / F8192 Bin S-1 (0/1/1) Knee grip, left Ref# 7 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank |
82-8193 / F8193 Bin S-1 (0/1/1) Knee grip, right Ref# 8 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank |
82-8194 / F8194 Bin - (0/0/2) Bracket, reflector Ref# 29 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank |
82-8195 / F8195 Push fix Ref# 16 Fig. 26 Page 61 #7 (1969) (Req:4) Stoplight reflectors |
82-8196 / F8196 Bin S1- (0/3/3) Air cleaner cover Ref# 9 Fig. 24 Page 57 #7 (1969) (Req:2) Air cleaner T120R |
82-8245 / F8245 Washer, starlock Ref# 48 Fig. 17 Page 45 #7 (1969) (Req:1) Brake cable, front brake |
82-8392 / F8392 Bin P-3 (1/0/0) Spring Ref# 14 Fig. 12 Page 35 #7 (1969) (Req:1) Side stand return |
82-9255 / F9255 Bin - (0/1/1) Strap, battery holder Ref# 20 Fig. 23 Page 55 #7 (1969) (Req:1) Battery holder, front |
82-9279 / NF704 Bin - (1/0/0) Footpeg rubber Ref# 20 Fig. 14 Page 39 #7 (1969) (Req:2) Driver footrests |
82-9369 / F9369 PASSENGER FOOTREST ASSEMBLY Ref# 13 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrest |
82-9370 / F9370 Hanger, passenger footrest Ref# 15 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrest |
82-9371 / F9371 Bolt, pivot Ref# 17 Fig. 29 Page 67 #7 (1969) (Req:2) Passenger footrests |
82-9387 / F9387 Bin F-6 (1/0/0) Bolt, stepped Ref# 32 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard, rear mount |
82-9498 / F9498 Seat rail Ref# 21 Fig. 25 Page 59 #7 (1969) (Req:1) Seat |
82-9624 / F9624 Footrest, driver, right Ref# 15 Fig. 14 Page 39 #7 (1969) (Req:1) Engine mount plate |
82-9659 / F9659 Filler cap Ref# 2 Fig. 23 Page 55 #7 (1969) (Req:1) Oil tank |
82-9702 / F9702 Gas tank (2 1/2 gallons) Ref# 2 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank T120R ¹ Leon Goldik Mtl: Painted '04 Repaired mtg stud '06 |
82-9714 / F9714 Bin - (0/1/1) Seat Ref# 6 Fig. 25 Page 59 #7 (1969) (Req:1) Seat ¹ Original on hand |
82-9715 / F9715 Seat cover Ref# 7 Fig. 25 Page 59 #7 (1969) (Req:1) Seat |
82-9736 / F9736 Footrest, driver, left Ref# 14 Fig. 14 Page 39 #7 (1969) (Req:1) Engine mount plate |
83-0002 / F10002 Washer, steel 1/2" x 7/8" x .036" Ref# 20 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank, gas tap |
83-0006 / F10006 Bin M-6 (1/0/0) Nut UNC (SAE) 1/2 x 13TPI (Tool-7/16BS 3/8W) Ref# 18 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank, gas tap |
83-0008 / F10008 Screw, hook Ref# 10 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank, center styling strip |
83-0031 / F10031 Center styling strip Ref# 9 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank |
83-0033 / F10033 Bin B-2 (0/2/2) Screw, Phillips 10-32UNF x 3/8, Phillips Ref# 33 Fig. 35 Page 77 #7 (1969) (Req:2) Condenser bracket, condenser to bracket ¹ 3-hexscrews/5-nuts/2-83-0033s came/w horn/condenser brackets |
83-0045 / F10045 Swinging fork Ref# 1 Fig. 13 Page 37 #7 (1969) (Req:1) Swinging fork ¹ Grease@1,000 mi.intervals |
83-0222 / F10222 Bin P-4 (1/0/0) Nut, panel Ref# 4 Fig. 25 Page 59 #7 (1969) (Req:1) Side panel |
83-1254 / F11254 Bin P-8 (0/0/1) Bracket Ref# 57 Fig. 35 Page 77 #7 (1969) (Req:1) Horn relay |
83-1267 / F11267 Bin - (0/0/1) Center stand (1969) 10-1/8" height Ref# 5 Fig. 12 Page 35 #7 (1969) (Req:1) Center stand ¹ A 83-1267 repro is on Bonnie |
83-1270 / F11270 Bin P-2 (5/0/0) Washer, tab 7/16"ID "D"-shaped double-tab Ref# 8A Fig. 12 Page 35 #7 (1969) (Req:2) Center stand '69/'70 650 ¹ Goes with '69-'70 center stands (83-1267) |
83-1339 / F11339 Bin M-7 (3/1/0) Screw BA 2BA X 3/4 Ref# 5 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank styling unit (front) |
83-1340 / F11340 Bin S1- (0/1/1) Styling unit (badge) left Ref# 3 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank |
83-1341 / F11341 Bin S1- (0/1/1) Styling unit (badge) right Ref# 4 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank |
83-1357 / F11357 Knob Ref# 2 Fig. 25 Page 59 #7 (1969) (Req:1) Side panel |
83-1377 / F11377 Bin P-4 (3/0/0) Washer, rubber Ref# 3 Fig. 25 Page 59 #7 (1969) (Req:1) Side panel ¹ Source these locally? |
842183 Bin B-3 (0/2/0) Wire, high tension Ref# 50 Fig. 35 Page 77 #7 (1969) (Req:2) Spark plug ¹ One set of spares |
862217 Grommet, rubber Ref# 12 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R ¹ [BT 2015 65kmi] |
97-0095 / H95 Washer, star (spring) Ref# 10 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper ¹ Supreme/$9.13; TMS/$6.24 |
97-0111 / H111 Steering race cups Ref# 2 Fig. 12 Page 35 #7 (1969) (Req:2) Frame, front |
97-0200 / H200 Bolt (tappet guide) Ref# 33 Fig. 3 Page 17 #7 (1969) (Req:2) Tappet guide set bolt |
97-0408 / H408 Adjuster sleeve Ref# 9 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper ¹ TMS/$10.14 (defective thread) |
97-0430 / H430 Bin J-5 (4/0/0) Washer, fiber 3/16" Ref# 40 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg drain plug ¹ Spares are MAPCycle 97-3893 (alloy) |
97-0431 / H431 Washer, plain Ref# 27 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube, above top bearing |
97-0435 / H435 Bin I-2 (1/0/0) Friction disk Ref# 14 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper ¹ Supreme/$6.12; TMS/$4.68 |
97-0439 / H439 Bin - (1/0/0) Bottom cone Ref# 3 Fig. 17 Page 45 #7 (1969) (Req:1) Lower yoke and stem |
97-0441 / H441 Bin J-6 (0/2/2) Bearing, telescopic front fork (upper) Ref# 28 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube ¹ [BT 2007 33kmi] Spares used (orig) |
97-0443 / H443 Bin - (0/2/0) Bearing, telescopic front fork (lower) Ref# 31 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube ¹ [2007 33kmi] Spares used (original) |
97-0519A / H519A Bin J-5 (0/2/0) Drain plug UNF (SAE) 10-32 X 1/8 Ref# 39 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg ¹ Spares: 1 new, 1 original |
97-0565 / H565 Bin I-2 (1/0/0) Washer, ring Ref# 8 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper ¹ Wedding-band |
97-0919 / H919 Nut BA 4BA Ref# 12 Fig. 22 Page 53 #7 (1969) (Req:1) Gas tank, center styling strip |
97-1018 / H1018 Bin - (1/0/0) Top cone and dust cover Ref# 4 Fig. 12 Page 35 #7 (1969) (Req:1) Steering races |
97-1062 / H1062 Bin J-4 (4/0/0) Washer, aluminum Ref# 44 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg |
97-1142 / H1142 Steering damper rod with knob Ref# 7 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper ¹ Retrofit from Walridge |
97-1425 / H1425 Bin I-1 (4/0/0) Shims Ref# 2 Fig. 27 Page 63 #7 (1969) (Req:4) Handlebars, eyebolts 47/16 T120R-TR6R |
97-1500 / H1500 Bin J-1 (4/0/0) Oil seal, front forks Ref# 25 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Orient: Open lip/springs go down (to threaded end of seal holder) ¹ 2007/33.7kmi(leaked)*2014/60kmi*2022/86kmi |
97-1527 / H1527 Bin I-1 (1/0/0) Bush, bonded Ref# 9 Fig. 17 Page 45 #7 (1969) (Req:2) Handle bar mounting |
97-1529 / H1529 Bin I-1 (1/4/0) Washer, hemispherical 7/8"OD, 3/8"ID - hemi Ref# 19 Fig. 18 Page 47 #7 (1969) (Req:4) Handlebar mount T120R-TR6R ¹ Spares: originals |
97-1580 / H1580 Bin I-1 (4/3/0) Steady rubber Ref# 21 Fig. 18 Page 47 #7 (1969) (Req:2) Handlebar mount T120R-TR6R |
97-1581 / H1581 Bin I-1 (2/2/0) Distance piece Ref# 22 Fig. 18 Page 47 #7 (1969) (Req:2) Handlebar mount T120R-TR6R ¹ Bush inside 97-1580 steady rubber |
97-1616 / H1616 Bush, solid Ref# 24 Fig. 18 Page 47 #7 (1969) (Req:4) Handlebar mount T120R-TR6R ¹ For solid mount only |
97-1618 / H1618 Bin I-2 (1/0/0) Rubber sleeve Ref# 13 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper ¹ TMS/$1.56 Looks cheap, works |
97-1656 / H1656 Bin J-3 (2/0/0) Washer, plain ID 1-7/16" OD 2" Ref# 22 Fig. 17 Page 45 #7 (1969) (Req:2) Fork seal holder |
97-1657 / H1657 Abutment Ref# 20 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube spring |
97-1685 / H1685 Bracket Ref# 5 Fig. 26 Page 61 #7 (1969) (Req:2) Front fender stay to fork leg Orient: Brackets face forward, angle projects up. Stay go outside. |
97-1797 / H1797 Anchor plate Ref# 11 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper |
97-1844 / H1844 Spindle cap Ref# 36 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg |
97-1870 / H1870 Bin - (1/1/1) Handlebars, US Bonneville pre-71 Ref# 1 Fig. 27 Page 63 #7 (1969) (Req:1) Front fork T120R-TR6R ¹ In stock: 97-1871 UK Twin 65-70 ² Bonnie: Norton highway bars (Walridge) |
97-1891 / H1891 Bin S-T (0/4/2) Spring Solo (Yellow/Blue) Ref# 21 Fig. 17 Page 45 #7 (1969) (Req:2) Front fork ¹ 2007/33,000mi * 2022/86,000(Progressive) |
97-1892 / H1892 Main spring Ref# 21 Fig. 17 Page 45 #7 (1969) (Req:2) Extra strong (Yellow/Green) |
97-1896 / H1896 Bin J-7 (0/2/2) Sleeve, damping Ref# 29 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Orient: Built-up ends of PVC damping sleeves go DOWN. |
97-1929 / H1929 Bushing Ref# 5 Fig. 33 Page 73 #7 (1969) (Req:2) Speedo/tach mounting brackets |
97-1932 / H1932 Bin A-6 (3/0/0) Distance piece 5/16" Ref# 20 Fig. 36 Page 79 #7 (1969) (Req:1) Headlamp shell T120R-TR6R |
97-1946 / H1946 Mounting bracket, speedo/tach Ref# 4 Fig. 33 Page 73 #7 (1969) (Req:1) Speedometer |
97-1994 / H1994 Screw, self-tapping 6-32 X 1/2 Ref# 37 Fig. 27 Page 63 #7 (1969) (Req:2) Horn and dip switch |
97-2090 / H2090 Restrictor (Tool-5/8) Ref# 43 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg ¹ Use speed wrench with Extension & 5/8" socket on 45/45 |
97-2091 / H2091 Nut, bearing Ref# 32 Fig. 17 Page 45 #7 (1969) (Req:2) Bottom of stanchion tube |
97-2092 / H2092 Stanchion tube Ref# 30 Fig. 17 Page 45 #7 (1969) (Req:2) Front fork ¹ 2022/86,000mi |
97-2107 / H2107 Bin I-2 (0/0/0) Locating pin Ref# 14 Fig. 17 Page 45 #7 (1969) (Req:1) Lower yoke ¹ Secures steering damper if fitted |
97-2108 / H2108 Bin I-2 (1/1/1) Nut, sleeve (fork stem) Ref# 12 Fig. 18 Page 47 #7 (1969) (Req:1) Front fork TR6C ¹ Replaces 97-2263 for damper ² Part in stock is stainless |
97-2119 / H2119 Bin J-2 (6/0/0) O-ring Viton/Dash#130/Nom.CS 3/32"/ID 1-5/8" Ref# 26 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg, dust excluder sleeve nut ¹ 2007/33,700*2014/60,000*2022/86,000mi. |
97-2125 / H2125 Twin rotor twistgrip, grip Ref# 37 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R |
97-2126 / H2126 Bin J-4 (0/2/2) Bolt, flanged (Tool-5/16) Ref# 45 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg ¹ Spares: original |
97-2127 / H2127 Bin J-5 (2/1/0) Circlip Ref# 42 Fig. 17 Page 45 #7 (1969) (Req:2) Front fork shuttle valve |
97-2154 / H2154 Shuttle valve Ref# 41 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube |
97-2161 / H2161 Fork cover, top left Ref# 17 Fig. 17 Page 45 #7 (1969) (Req:1) Stanchion tube |
97-2162 / H2162 Fork cover, top right Ref# 18 Fig. 17 Page 45 #7 (1969) (Req:1) Stanchion tube |
97-2221 / H2221 Bin I-1 (1/3/0) Cup Ref# 23 Fig. 18 Page 47 #7 (1969) (Req:2) Handlebar mount T120R-TR6R |
97-2236 / H2236 Bin A-1 (0/1/1) Bracket, Zener diode Ref# 44 Fig. 35 Page 77 #7 (1969) (Req:1) Front fork |
97-2237 / H2237 Bin A-1 (0/1/1) Heat sink Ref# 42 Fig. 35 Page 77 #7 (1969) (Req:1) Zener diode |
97-2245 / H2245 Nut 1 1/2" across flats Ref# 33 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube cap Torque: 80 LBS |
97-2262 / H2262 Cover, rubber Ref# 34 Fig. 36 Page 79 #7 (1969) (Req:1) Ignition switch T120R-TR6R ¹ [BT 2015 65kmi] |
97-2263 / H2263 Bin I-2 (0/1/1) Nut, sleeve (fork stem) Ref# 7 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork ¹ Using H2108 for steering damper Spare is original |
97-2266 / H2266 Bin I-2 (2/0/0) Washer, sealing Ref# 13 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke ¹ Steering lock |
97-2270 / H2270 Cable retainer Ref# 47 Fig. 17 Page 45 #7 (1969) (Req:1) Brake cable, front brake |
97-2275 / H2275 Plug Ref# 48 Fig. 35 Page 77 #7 (1969) (Req:1) Zener diode heat sink plug |
97-2288 / H2288 Lower yoke and stem Ref# 2 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork T120R |
97-2290 / H2290 Bolt, pinch UNF (SAE) 3/8-24TPI X 2-1/4 U.H. (Tool-9/16) Ref# 4 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Torque: 25 LBS |
97-2291 / H2291 Handlebar eyebolt Ref# 16 Fig. 18 Page 47 #7 (1969) (Req:2) Handlebars T120R-TR6R |
97-2294 / H2294 Lower fork leg, left Ref# 34 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork ¹ 1/3 pint (200cc) oil |
97-2295 / H2295 Lower fork leg, right Ref# 35 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork ¹ 1/3 pint (200cc) oil |
97-3633 / H3633 Dust excluder sleeve nut (Tool-61-6017) Ref# 24 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg |
97-3635 / H3635 Bin S1- (0/1/0) Gaiter, front forks Ref# 23 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Orient: End with pin hole goes DOWN. |
97-3658 / H3658 FORK ASSEMBLY Ref# 1 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork T120R |
97-3663 / H3663 Stay, front Ref# 2 Fig. 26 Page 61 #7 (1969) (Req:1) Front fender T120R-TR6R Orient: In->Out: bolt,bracket,top stay,front stay,flat washer,nut |
97-3664 / H3664 Stay, center Ref# 3 Fig. 26 Page 61 #7 (1969) (Req:1) Front fender T120R-TR6R Orient: In->Out: bolt,bracket,top stay,front stay,flat washer,nut |
97-3667 / H3667 Upper yoke Ref# 8 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork |
97-3668 / H3668 Stay, bottom Ref# 4 Fig. 26 Page 61 #7 (1969) (Req:1) Front fender T120R-TR6R Orient: Rear bracket faces up, arms sweep up to lower legs |
97-3677 / H3677 Bin - (0/1/1) Fender, painted Ref# 1 Fig. 26 Page 61 #7 (1969) (Req:1) Front fender ¹ Replaced with H1996 stainless Original painted in stock |
97-3682 / H3682 Bin I-6 (0/1/0) Bracket Ref# 46 Fig. 17 Page 45 #7 (1969) (Req:1) Brake cable, front brake |
97-408 / H408 Nut, sleeve Ref# 12 Fig. 18 Page 47 #7 (1969) (Req:1) Steering damper |
97-4166 / H4166 Bin J-3 (2/0/0) Washer 1-1/8"ID, 1-1/2"OD Ref# 39 Fig. 19 Page 53 99-0932 '71 650 (Req:2) Stanchion ¹ Part used on '71 650s. Not used on 1969 or 1970 650s. |
99- LUCAS 57161 Bin P-6 (0/0/2) Reflector, Amber Ref# 30 Fig. 22 Page 53 #7 (1969) (Req:2) Gas tank |
99-0107 FROM I-NET 9054/171 Clips, retainer Ref# 19 Fig. 13 Page 37 #7 (1969) (Req:4) Rear shock absorber springs |
99-0122 FROM I-NET 64533645 Bush, bonded Ref# 18 Fig. 13 Page 37 #7 (1969) (Req:4) Rear shock absorber |
99-0161 SMITHS SSM001/06 Speedometer head MPH Ref# 1 Fig. 33 Page 73 #7 (1969) (Req:1) Speedometer ¹ 2018/76,000,2014/60,000;2006@31.500 Nissonger (exchange) |
99-0166 SMITHS RSM3003/01 Tachometer Ref# 30 Fig. 33 Page 73 #7 (1969) (Req:1) Tachometer T120R-TR6R ¹ 2003/18,700,2006x/31,500Nissonger;2014/59,500,2018/76,600 AH |
99-0220 AMAL 4/048 Screw, twistgrip Ref# 32 Fig. 28 Page 65 #7 (1969) (Req:2) Twistgrip T120R |
99-0225 AMAL 11/013 Screw Ref# 18 Fig. 27 Page 63 #7 (1969) (Req:1) Front brake lever bracket (fore) |
99-0226 AMAL 11/014 Screw Ref# 17 Fig. 27 Page 63 #7 (1969) (Req:1) Front brake lever bracket (aft) Ref# 30 Fig. 27 Page 63 #7 (1969) (Req:2) Clutch lever bracket clamp |
99-0228 AMAL 12/556 Lever, choke Ref# 22 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
99-0230 AMAL 12/595 Clamp, clutch lever bracket Ref# 29 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
99-0234 AMAL 12/619 Choke control body Ref# 16 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
99-0238 AMAL 16/008 Spring, friction Ref# 33 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R |
99-0241 AMAL 16/011 Cable stop Ref# 38 Fig. 28 Page 65 #7 (1969) (Req:2) Twistgrip T120R |
99-0250 AMAL 18/053 Nut, locking ASME 1/4-26TPI Nyloc Ref# 20 Fig. 27 Page 63 #7 (1969) (Req:1) Front brake lever fulcrum screw Ref# 32 Fig. 27 Page 63 #7 (1969) (Req:1) Clutch lever fulcrum screw |
99-0252 AMAL 18/087 Screw, brake lever fulcrum Ref# 19 Fig. 27 Page 63 #7 (1969) (Req:1) Front brake Ref# 31 Fig. 27 Page 63 #7 (1969) (Req:1) Clutch lever fulcrum screw |
99-0261 AMAL 18/754 Lever, clutch Ball end Ref# 27 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
99-0262 AMAL 18/1754 Lever (ball end), front brake Ref# 14 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
99-0265 AMAL 18/773 Bracket, clutch lever Ref# 28 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
99-0266 AMAL 18/776 Lever bracket, front brake Ref# 15 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars |
99-0337 AMAL 210/007 Screw, twistgrip friction adjuster Ref# 34 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R |
99-0338 AMAL 210/008 Screw, twistgrip rotor stop Ref# 35 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R Orient: Rotor stop screw on top, friction screw on the bottom |
99-0339 AMAL 210/009 Nut, twistgrip rotor stop screw Ref# 36 Fig. 28 Page 65 #7 (1969) (Req:2) Twistgrip T120R |
99-0341 AMAL 244/104 Junction box, choke Ref# 23 Fig. 28 Page 65 #7 (1969) (Req:1) Choke cable T120R |
99-0345 AMAL 313/008 Twistgrip body, top half Ref# 29 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R |
99-0346 AMAL 313/009 Twistgrip body, bottom half Ref# 30 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R |
99-0347 AMAL 313/013 Twistgrip rotor handle Ref# 31 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R |
99-0351 AMAL 313/13 Twistgrip assembly, complete Ref# 28 Fig. 28 Page 65 #7 (1969) (Req:1) Twistgrip T120R |
99-0421 Bin M-1 (0/8/0) Ferrule, cable stop Ref# 12 Fig. 27#7 (1969) (Req:2) Throttle ¹ Four each of two sizes |
99-0437 AMAL 13/163 Bin M-4 (6/0/0) Washer, fiber Ref# 24 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter, banjo bolt T120R ¹ MAP sent wrong part, 376/092 is for monobloc banjo bolt |
99-0438 AMAL 376/093 Filter Ref# 22 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0441 AMAL 376/100 Bin - (0/3/0) Jet, main 220 Ref# 12 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0506 AMAL 622/050 Float chamber Ref# 20 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0510 AMAL 622/067 Bin M-3 (4/0/0) Needle clip Ref# 15 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0511 AMAL 622/197 Bin M-2 (1/2/0) Needle, brass w. Viton tip Ref# 21 Fig. 31 Page 71 #7 (1969) (Req:2) Float chamber T120R |
99-0512 AMAL 622/069 Bin M-2 (0/3/0) Float Ref# 17 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R ¹ British Only sells Stay-Up Floats for $35US each |
99-0513 AMAL 622/071 Bin M-2 (0/2/0) Float spindle Ref# 18 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0514 AMAL 622/073 Bin D-8 (5/2/0) Joint washer Ref# 19 Fig. 31 Page 71 #7 (1969) (Req:2) Float bowel (gasket) T120R |
99-0515 AMAL 622/076 Screw, air adjustment Ref# 9 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R Orient: Out 2 1/4 - 2 1/2 turns. In is richer. ¹ Approx 2 1/2 turns out |
99-0516 AMAL 622/077 Screw, throttle valve stop Ref# 8 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0517 AMAL 622/078 Bolt, banjo Ref# 23 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R Orient: Acute angle > front of bike |
99-0520 AMAL 622/082 Bin M-4 (99/0/0) O-ring Buna-N, size 006 (1/8" X 1/4" X 1/16") Ref# 10 Fig. 31 Page 71 #7 (1969) (Req:4) Air adjustment screw T120R |
99-0521 622/086 Bin M-2 (1/0/0) Screw Ref# 5 Fig. 31 Page 71 #7 (1969) (Req:8) Carburetter float bowl and cover T120R |
99-0527 928/060 Throttle valve #3 cutaway Ref# 6 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0528 AMAL 928/062 Bin M-1 (2/2/2) Air slide, choke Ref# 26 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-0530 AMAL 928/066 Velocity stack Ref# 29 Fig. 31 Page 71 #7 (1969) Carburetter T120R |
99-0537 LUCAS 281 Bin A-4 (1/0/0) Bulb, warning light (281) 2W. BA7S Ref# 17 Fig. 36 Page 79 #7 (1969) (Req:2) Headlight shell T120R-TR6R |
99-0542 Bin A-4 (2/0/0) Bulb (380) Ref# 27 Fig. 36 Page 79 #7 (1969) (Req:1) Stoplight bulbholder T120R-TR6R Orient: 6 1/2W. offset pin |
99-0545 Bin A-5 (5/1/0) Bulb, headlight (446) 50/40 W. vert dip, pre-focus (446) Ref# 7 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell (light unit) T120R-TR6R ¹ Baxter 446T H Halogen $7.50 2023.09.17 |
99-0548 Bulb, pilot light (989) 6W. MCC (Miniature Center Contact) straight pin Ref# 9 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell (light unit) T120R-TR6R |
99-0552 AMAL 622/101 Bin M-4 (3/0/0) O-ring Thin: Viton/Dash#28/Nom.CS 1/16"/ID 1-3/8" Ref# 3 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter flange T120R ¹ #7 Error. Use thick o'ring 70-9711 instead ² Find 70-9711 in Bin M-4 |
99-0555 AMAL 31563 Bin A-2 (1/1/1) Horn Sw/Dip Sw/Wiring Harness Ref# 35 Fig. 27 Page 63 #7 (1969) (Req:1) Handlebars ¹ None installed on Bonnie |
99-0558 LUCAS 31899 Bin A-3 (1/0/0) Switch, ignition Type S45 Ref# 30 Fig. 36 Page 79 #7 (1969) (Req:1) Front fork T120R-TR6R ¹ White to single tab; Brown/White to twin tabs ² Emgo 40-64081 34.95 |
99-0563 LUCAS 35710 Bin A-3 (0/0/0) Switch, lighting Ref# 15 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R |
99-0568 LUCAS 38189 Bulb holder body, warning light (red) Ref# 16 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R |
99-0569 LUCAS 38191 Bulb holder body, warning light (green) Ref# 18 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R |
99-0588 Bin B-2 (0/0/1) Condenser Pack 2CP Ref# 28 Fig. 35 Page 77 #7 (1969) (Req:1) Condenser pack T120R-TR6C |
99-0589 LUCAS 49072 Bin A-1 (0/0/0) Selenium rectifier, type 2DS 506 Unused lug up, grounding bolt down Ref# 40 Fig. 35 Page 77 #7 (1969) (Req:1) Selenium rectifier ¹ Clockwise: White/Green Brown/White(center),Yellow/Green |
99-0590 LUCAS 49345 Bin A-1 (0/1/1) Zener diode Ref# 43 Fig. 35 Page 77 #7 (1969) (Req:1) Zener diode Torque: 1.5 LBS ¹ Original removed 2015 [Podtronics] |
99-0597 LUCAS 53973 STOPLIGHT ASSEMBLY, Type L679 Ref# 22 Fig. 36 Page 79 #7 (1969) (Req:1) Stoplight T120R-TR6R |
99-0608 LUCAS 59883 Headlight assembly, Type SS700P Ref# 1 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R |
99-0612 LUCAS 70197 Bin P-7 (0/1/1) Horn, type 6H Ref# 36 Fig. 35 Page 77 #7 (1969) (Req:1) Horn |
99-0630 AMAL 380459 Rubber backing Ref# 36 Fig. 27 Page 63 #7 (1969) (Req:1) Horn and dip switch |
99-0683 LUCAS 504665 Bin A-6 (11/0/0) Fixing wire Ref# 4 Fig. 36 Page 79 #7 (1969) (Req:6) Headlight shell T120R-TR6R |
99-0686 LUCAS 516798 Headlight unit (reflector/lense) Ref# 3 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R ¹ '11@?K (Lucas@$55); '12@?K (Lucas@$69) |
99-0690 LUCAS 534296 Bin A-6 (0/1/1) Plate, fixing Ref# 6 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell and headlight rim T120R-TR6R |
99-0692 LUCAS 553248 Bin S1- (2/1/1) Rim, headlight Ref# 2 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R |
99-0695 Bin A-5 (1/1/1) Bulb holder Ref# 3 Fig. 33 Page 73 #7 (1969) (Req:2) Speedo/tachometer Ref# 10 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell (light unit) T120R-TR6R |
99-0701 Contact assembly Ref# 26 Fig. 36 Page 79 #7 (1969) (Req:1) Stoplight T120R-TR6R |
99-0719 Battery YTX12-BS Ref# 8 Fig. 24 Page 57 #7 (1969) (Req:1) Battery ¹ www.batterystuff.com/powersports-batteries/sYTX12-BS.html ² Koyo, Yuasa (18-Aug-2014) |
99-0725 LUCAS 54033234 Bin A-3 (0/2/1) Switch, brakelight, type 22B Ref# 42 Fig. 13 Page 37 #7 (1969) (Req:1) Chainguard ¹ Original requires a JBWeld repair |
99-0737 LUCAS 54170009 Capacitor, ignition Ref# 1 Fig. 34 Page 75 #7 (1969) (Req:1) Battery TR6C ¹ Replaces battery ² Walridge unit defective |
99-0739 LUCAS 54213901 Rotor Ref# 23 Fig. 1 Page 13 #7 (1969) (Req:1) Crankshaft, D.S. |
99-0757 LUCAS 54415642 Spring set Ref# 19 Fig. 6 Page 23 #7 (1969) (Req:1) Auto advance unit ¹ Lucas 54417992 for stronger |
99-0767 LUCAS 54420128 Bin - (0/0/1) Cover, rubber Ref# 30 Fig. 35 Page 77 #7 (1969) (Req:1) Condensor ¹ Replaced w Pazon on Bonnie |
99-0768 LUCAS 54419097 Bin A-9 (0/1/1) CONTACT BREAKER PLATE ASSEMBLY Ref# 20 Fig. 6 Page 23 #7 (1969) (Req:1) Contact breaker ¹ Replaced w Pazon on Bonnie |
99-0769 Screw, non-centric w pin Ref# 22 Fig. 6 Page 23 #7 (1969) (Req:2) Breaker points adjustment |
99-0771 LUCAS 54419340 Bin A-8 (0/1/1) Auto advance unit 12 degree advance for Bonnie Ref# 18 Fig. 6 Page 23 #7 (1969) (Req:1) Timing chest ¹ Replaced by Pazon on Bonnie |
99-0772 LUCAS 54419827 Bin A-9 (4/2/0) Contact set Gap .014-.016 IN. Check at 1000 MI. Ref# 21 Fig. 6 Page 23 #7 (1969) (Req:2) Contact breaker plate ¹ Blk/Yel (Rear) T.S. Blk/Wht (forward) D.S. ² Spares: Lucas/Japanese |
99-0780 Gasket, tail light Ref# 28 Fig. 36 Page 79 #7 (1969) (Req:1) Tail light assembly (5451677) T120R-TR6R |
99-0783 LUCAS 54574348 Bulb holder, reflector Ref# 25 Fig. 36 Page 79 #7 (1969) (Req:1) Tail light T120R-TR6R |
99-0803 LUCAS 54945043 Bulb holder, warning light Ref# 19 Fig. 36 Page 79 #7 (1969) (Req:2) Headlight shell T120R-TR6R |
99-1003 Bulb holder, headlight Ref# 8 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell (light unit) T120R-TR6R |
99-1006 LUCAS 47205 Stator, RM21 (Tool-Wheel puller) Ref# 18 Fig. 11 Page 33 #7 (1969) (Req:1) Crankshaft, D.S. |
99-1027 LUCAS 33188 Bin P-7 (0/1/1) Horn relay Ref# 53 Fig. 35 Page 77 #7 (1969) (Req:1) Horn relay bracket |
99-1030 Reflector, red Ref# 15 Fig. 26 Page 61 #7 (1969) (Req:2) Rear fender |
99-1031 AMAL 18/1708/1709 Bin I-6 (0/2/1) Adjuster and nut Ref# 21 Fig. 27 Page 63 #7 (1969) (Req:1) Front brake cable adjuster (handlebars) Ref# 33 Fig. 27 Page 63 #7 (1969) (Req:1) Clutch cable adjuster (handlebars) |
99-1032 AMAL 928/098 Mixing Chamber top Ref# 4 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-1033 AMAL 622/131 Spring, throttle valve return Ref# 7 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-1034 AMAL 622/128 Jet holder Ref# 11 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-1035 AMAL 622/122 Bin M-3 (2/3/0) Jet, needle .105(lean).106(medium).107(rich) Ref# 13 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R ¹ Check with gauges Go-.1058/NoGo-.1062 ² Used: 2 good/1(red) too rich (>.106) - Bonnie .106 |
99-1036 AMAL 622/124 Bin M-3 (0/4/0) Needle Ref# 14 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R Orient: Middle notch ¹ The higher the notch, the richer the mixture. |
99-1037 AMAL 928/103 Air valve guide sleeve Ref# 16 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-1038 AMAL 622/129 Spring, choke Ref# 27 Fig. 31 Page 71 #7 (1969) (Req:2) Carburetter T120R |
99-1043 LUCAS 47638 Bin B-1 (3/2/0) Condenser Ref# 29 Fig. 35 Page 77 #7 (1969) (Req:2) Condenser |
99-1044 LUCAS 36403 Ammeter, type 2AR Ref# 11 Fig. 36 Page 79 #7 (1969) (Req:1) Headlight shell T120R-TR6R |
99-1045 LUCAS 54955257 Wiring harness Ref# 21 Fig. 36 Page 79 #7 (1969) (Req:1) Wiring harness T120R-TR6R ¹ 2015/65k,000 Custom*2015/? British Wiring Repro |
99-1046 LUCAS 54577109 Bin S-1 (0/0/1) Lense Ref# 23 Fig. 36 Page 79 #7 (1969) (Req:1) Tail light T120R-TR6R |
99-1047 FROM I-NET 64544234 Spring, H.D. chrome 145 lbs. Ref# 20 Fig. 13 Page 37 #7 (1969) (Req:2) Shock absorber |
99-1048 FROM I-NET 64543708 Spring, chrome 100 lbs. Ref# 20 Fig. 13 Page 37 #7 (1969) (Req:2) Shock absorber |
99-1153 AMAL 622/151 Bin M-4 (4/0/0) Washer, fiber Ref# 27 Fig. 7 Page 29 1971 PARTS (Req:2) Carburetter drain plug |
DS47 / DS47 Nut ASME 7/16-26TPI Thin (Tool-7/16BS) Ref# 3 Fig. 14 Page 39 #7 (1969) (Req:4) Engine mounting studs ¹ Studs, Ref.1, Ref.4 |
DS73 / DS73 Nipple Ref# 4 Fig. 28 Page 65 #7 (1969) (Req:1) Clutch cable |