Document Index Hermit, Serve & Correct

T E D - Triumph Errors Database

179 issues.Updated 2021.05.04



RPC {954/65} 1966 #4 650 USA [DU24875]

(Doc Notes)
( #100301 )ITEM CHANGED Page 21 Reference 23 Figure 1
Changed by Jan 10, 1966 Service Bulletin #12
SB#12: "Change rotor number to 54213901".
There are (2) #23s and one is already 54213901, so...


( #100302 )ADDITIONAL INFO Page 25 Reference 35 Figure 3
Added by Jan 10, 1966 Service Bulletin #12
Exhaust tappet E6329 (6T,TR6) is a standard grind with hole.
Exhaust tapper E6490 (T120) is "R" grind with hole.


( #100303 )ITEM ADDED Page 31 Reference 16 Figure 6
Added by Jan 10, 1966 Service Bulletin #12
Complete auto-advance and C/B cam assembly is 54415750 for coil ignition.


( #100304 )ITEM ADDED Page 31 Reference 17 Figure 6
Added by Jan 10, 1966 Service Bulletin #12
Complete base plate with points and condenser number is 425379.


( #100305 )ITEM ADDED Page 31 Reference 33 Figure 6
Added by Jan 10, 1966 Service Bulletin #12
Complete auto-advance and C/B cam assembly is 54415746 for A.C. ignition.


( #100306 )ITEM ADDED Page 31 Reference N/A Figure 6
Added by Jan 10, 1966 Service Bulletin #12
Part number for contact breaker lead is 54933228.


( #100307 )INCORRECT PART NUMBER Page 35 Reference 16 Figure 8
Corrected by Jan 10, 1966 Service Bulletin #12
Change part number from T489 to E489.


( #100308 )ADDITIONAL INFO Page 41 Reference 10,11,13 Figure 11
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "These new wider chain tensioner parts [ref.10/11/13] can be fitted to early machines".


( #100309 )ITEM ADDED Page 43 Reference N/A Figure 12
Added by Jan 10, 1966 Service Bulletin #12
Add to p.43, H1877 Fork stop screws (at frame head lug)


( #100310 )ITEM CHANGED Page 43 Reference 11 Figure 12
Changed by Jan 10, 1966 Service Bulletin #12
Referring to p.43, ref.11, SB#12 says "Change prop stand number to F5786".
There are two p.43, ref.11 items: prop stands complete (F4388 3-1/2" and F6940 4"). Your call..


( #100311 )ADDITIONAL INFO Page 45 Reference 15 Figure 13
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "The damper unit number for suspension unit 64054164 fitted to TR6 and T120 is 64054465".


( #100312 )ITEM CHANGED Page 45 Reference 43 Figure 13
Changed by Jan 10, 1966 Service Bulletin #12
SB#12: "Change 31437 stop lamp switch number to 54033234".


( #100313 )ALT PART# Page 47 Reference 44 Figure 14
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "F6655 pivot bolt can use T1273 pivot bolt".


( #100314 )ITEM CHANGED Page 55 Reference 14 Figure 18
Changed by Jan 10, 1966 Service Bulletin #12
SB#12: "Change light unit [516812] number to 576798".


( #100315 )ITEM CHANGED Page 55 Reference 19 Figure 18
Changed by Jan 10, 1966 Service Bulletin #12
SB#12: "Change bulb number [414] number to 446".


( #100316 )ADDITIONAL INFO Page 55 Reference 20 Figure 18
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "YAdaptor unit complete with wires can be ordered under part number 54520540".


( #100317 )ITEMS TRANSPOSED Page 55 Reference 36/37 Figure 18
Changed by Jan 10, 1966 Service Bulletin #12
In Figure 18 on page 54, ref.#s 36 and 37 are transposed.
Ref.36 is the bracket H1430 and ref.37 should be the horn 70164.


( #100318 )INCORRECT PART NUMBER Page 57 Reference 1/2 Figure 19
Changed by Jan 10, 1966 Service Bulletin #12
SB#12: "Fork assembly number should be H2077 and the Middle lug and stem H1999 for U.S. models".


( #100319 )INCORRECT PART NUMBER Page 57 Reference 1 Figure 19
Changed by Jan 10, 1966 Service Bulletin #12
SB#12: "Fork assembly number should be H2071. Eastern TR6/C and T120/TT".


( #100320 )DELETED ITEM Page 67 Reference ALL Figure 24
Deleted by Jan 10, 1966 Service Bulletin #12
SB#12: "Cross complete page off. Not fitted to any U.S.A. models".


( #100321 )DELETED ITEM Page 69 Reference 1/7 Figure 25
Deleted by Jan 10, 1966 Service Bulletin #12
SB#12: "Delete F7004 gas tank and F5395 centre styling stay".
Used on England home market only.


( #100322 )ADDITIONAL INFO Page 71 Reference 32 Figure 26
Changed by Jan 10, 1966 Service Bulletin #12
SB#12: "Can use in place of E4159 or E3062 by using extra length of rubber hose (CD33 cut 17" long)"


( #100323 )DELETED ITEM Page 73 Reference 11/14 Figure 27
Deleted by Jan 10, 1966 Service Bulletin #12
Delete F6883, ref.11, and F6430, ref.14.
Use on England home market only.


( #100324 )INCORRECT PART NUMBER Page 73 Reference 15 Figure 27
Changed by Jan 10, 1966 Service Bulletin #12
Change F5764, ref.15, to F6866.


( #100325 )DELETED ITEM Page 73 Reference 16/25 Figure 24
Deleted by Jan 10, 1966 Service Bulletin #12
SB#12: "Delete [ref.16/25] as we are now fitting single type air cleaner to
Eastern U.S.A. T120/R and T120/TT for 1966".


( #100326 )INCORRECT PART NUMBER Page 75 Reference 16 Figure 28
Corrected by Jan 10, 1966 Service Bulletin #12
SB#12: "Part number [F5239 Twinseat] should be F4239".


( #100327 )DELETED ITEM Page 77 Reference ALL Figure 29
Corrected by Jan 10, 1966 Service Bulletin #12
SB#12: "Cross complete page off. Fender and stays for English models only".


( #100328 )ADDITIONAL INFO Page 81 Reference 3 Figure 31
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Can use 16/417 throttle assembly and 366/012 twist grip".


( #100329 )INCORRECT PART NUMBER Page 83 Reference 1 Figure 32
Corrected by Jan 10, 1966 Service Bulletin #12
SB#12: "Use D466T clutch cable. All "B" Range Twins".
So replace D565, p.83 ref.1 with D466T.


( #100330 )INCORRECT PART NUMBER Page 83 Reference 5 Figure 32
Corrected by Jan 10, 1966 Service Bulletin #12
SB#12: "Use D330T brake cable. ALL U.S.A. Models."
So D330T replaces D558/D559, both ref.5, p.83. FRONT BRAKE CABLE.


( #100331 )DELETED ITEM Page 83 Reference 12/19 Figure 32
Deleted by Jan 10, 1966 Service Bulletin #12
SB#12: "Delete these items".
Delete D499 THROTTLE CABLE (ref.12) and D104 Adjuster (ref.19) on p.83.


( #100332 )ADDITIONAL INFO Page 83 Reference 22 Figure 32
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Can use 313/6 throttle assembly and 366/012".
Dangling thought?


( #100333 )ADDITIONAL INFO Page 93 Reference 16 Figure 37
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "E5756 is the tachometer gearbox complete. E5758 is the gearbox shell only.
Add E5758, Gearbox - shell only.


( #100334 )ADDITIONAL INFO Page 93 Reference N/A Figure 37
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Write in number for brass end cap 31-315-135. This is fitted
at cable connector on all speedo and tachs.


( #100335 )ADDITIONAL INFO Page 93 Reference N/A Figure 37
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Add for TR6/ VDO Kit - number CD430 speedo, CD433 mounting kit and CD444 cable 65" long".


( #100336 )ADDITIONAL INFO Page 95 Reference 9 Figure 38
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Part number for 45149 coil Clips is 54441104.
Lamination part number is 54441946".


( #100337 )INCORRECT PART NUMBER Page 95 Reference 13 Figure 38
Corrected by Jan 10, 1966 Service Bulletin #12
SB#12: "Part number [for 31071] should be 31107 Black kill button A.C. ignition".


( #100338 )ITEM ADDED Page 95 Reference 18 Figure 38
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Part number of shell only for head lamp 58395 is 54520354".


( #100339 )ITEM ADDED Page 97 Reference 1 Figure 39
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Coil bracket number is 423947".


( #100340 )ITEM ADDED Page 97 Reference 30 Figure 39
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "35601 kill button is brown for battery ignition."


( #100341 )ITEM ADDED Page 99 Reference 8 Figure 40
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Adaptor assembly complete with wires is part number 54520540".


( #100342 )ITEM ADDED Page 99 Reference 18 Figure 40
Added by Jan 10, 1966 Service Bulletin #12
SB#12: "Lucas part number for lock and key is 345070.
Key numbers run from 876 thru 955".


( #100343 ) (NYR)
DELETED ITEM Page 99 Reference 32/42 Figure 40
Deleted by Jan 10, 1966 Service Bulletin #12
SB#12: "Delete these items. The tail light is not fitted to U.S.A. models".



RPC {996/66} 1967 #5 650 UK/GE & USA [DU44394]

(Doc Notes)
( #100221 )DELETED ITEM Page 17 Reference 23 Figure 16
Deleted by Bulletin No.66-2P
Delete 54215824 - Ref.23, p.23.
Order 54213901 which is interchangeable.


( #100222 )DELETED ITEM Page 25 Reference 17 Figure 5
Deleted by Bulletin No.66-2P
E5914 Alum. Adaptor deleted.
Use E3583 Steel.


( #100223 )ITEM ADDED Page 25 Reference N/A Figure 5
Added by Bulletin No.66-2P
E5347 Sleeve for head bolts passing through inlet tract.


( #100224 )ITEM CHANGED Page 27 Reference 26 Figure 6
Changed by Bulletin No.66-2P
66-2P changes 42539 to 425359.


( #100225 )ITEM ADDED Page 27 Reference N/A Figure 6
Added by Bulletin No.66-2P
66-2P adds E4849 Dowel Pin, exhaust camshaft to auto-advance unit.


( #100226 )ITEM ADDED Page 27 Reference N/A Figure 6
Added by Bulletin No.66-2P
66-2P adds 425370 Base Plate, for contact breaker assembly.


( #100227 )ITEM ADDED Page 27 Reference N/A Figure 6
Added by Bulletin No.66-2P
66-2P adds 54933228 Lead, contact set to coil.


( #100228 )ITEM ADDED Page 29 Reference N/A Figure 7
Added by Bulletin No.66-2P
66-2P adds T1604 Heavy Duty Index Plunger Spring


( #100229 )ITEM CHANGED Page 31 Reference 11 Figure 8
Changed by Bulletin No.66-2P
66-2P changes ref.11, p.31 from T1846 to T1845.


( #100230 )ITEM CHANGED Page 31 Reference 16 Figure 8
Changed by Bulletin No.66-2P
66-2P changes ref.16, p.31 from T489 to E489.


( #100231 )DELETED ITEM Page 41 Reference 15 Figure 13
Deleted by Bulletin No.66-2P
66-2P deletes ref.15, p.41: 64054506 Not fitted to U.S. models.


( #100232 )DELETED ITEM Page 41 Reference 20 Figure 13
Deleted by Bulletin No.66-2P
66-2P deletes ref.20, p.41: SA 253/5 Not fitted to U.S. models.


( #100233 )ITEM CHANGED Page 41 Reference 41 Figure 13
Changed by Bulletin No.66-2P
66-2P changes ref.41, p.41: from W11 to W1467.


( #100234 )ITEM ADDED Page 41 Reference N/A Figure 13
Added by Bulletin No.66-2P
66-2P adds 64054465 Damper Unit for 64054164 Suspension Unit.


( #100235 )ITEM CHANGED Page 41 Reference 43 Figure 13
Changed by Bulletin No.66-2P
66-2P changes ref.43, p.41: from 31437 to 54033234.


( #100236 )ILLUSTRATION INCORRECT Page 42 Reference 19 Figure 14
Incorrect illustration of driver's footpeg rubbers
Fig.14 shows NF704 footpeg as flat, a round type rubber is fitted.


( #100237 )ITEM ADDED Page 47 Reference N/A Figure 14
Added by Bulletin No.66-2P
Add E4204 Leg Guard (Qty 2)


( #100238 )ITEM ADDED Page 47 Reference N/A Figure 14
Added by Bulletin No.66-2P
Add E4207 Clip (Qty 4)


( #100239 )ITEM ADDED Page 47 Reference N/A Figure 14
Added by Bulletin No.66-2P
Add F4715 Screw (Qty 4)


( #100240 )ITEM ADDED Page 47 Reference N/A Figure 14
Added by Bulletin No.66-2P
Add E2351 Plain washer (Qty 4)


( #100241 )ITEM ADDED Page 47 Reference N/A Figure 14
Added by Bulletin No.66-2P
Add F3799 Self-locking nut (Qty 4)


( #100242 )ITEM CHANGED Page 49 Reference 10 Figure 17
Changed by Bulletin No.66-2P
F6738 (lock c/w 2 keys) not supplied with H2100 TOP LUG ASSEMBLY.
Bulletin No.66-2P refers to this part as F6728, but it is F6738.


( #100243 )ITEM ADDED Page 49 Reference 11 Figure 17
Added by Bulletin No.66-2P
D623 Key (state serial number).
Key numbers run from EJR1 to EJR50.


( #100244 )ITEM CHANGED Page 51 Reference 3 Figure 18
Changed by Bulletin No.66-2P
F6738 (lock c/w 2 keys) not supplied with H2099 TOP LUG ASSEMBLY.
Bulletin No.66-2P refers to this part as F6728, but it is F6738.


( #100245 )DELETED ITEM Page 53 Reference 26/27 Figure 19
Deleted by Bulletin No.66-2P
W1734 (Linings)/W129 (Rivets) not stocked.
Use CP205 Carton Pk.


( #100246 )DELETED ITEM Page 55 Reference 27/28 Figure 20
Deleted by Bulletin No.66-2P
NW243 (Linings)/W129 (Rivets) not stocked.
Use CP39/AM2 Carton Pk.


( #100247 )DELETED ITEM Page 56/57 Reference ALL Figure 21
Deleted by Bulletin No.66-2P
Delete entire pages 56/57.
Q.D. Wheel not fitted to U.S. Models


( #100248 )DELETED ITEM Page 59 Reference 1 Figure 22
Deleted by Bulletin No.66-2P
Delete F7004 Gas Tank.
Not fitted to U.S. Models.


( #100249 )DELETED ITEM Page 59 Reference 7 Figure 22
Deleted by Bulletin No.66-2P
Delete F5398 Styling Strip.
Not fitted to U.S. Models.


( #100250 )DELETED ITEM Page 59 Reference 11 Figure 22
Deleted by Bulletin No.66-2P
Delete TR6R from remarks column.
Not fitted to U.S. Models.


( #100251 )ITEM CHANGED Page 59 Reference 10 Figure 22
Bulletin No.66-2P adds color codes to part number
TR6R Gas Tank is F7003 MG/AW. (Color codes added).


( #100252 )ITEM CHANGED Page 59 Reference 11 Figure 22
Bulletin No.66-2P adds color codes to part number
TR6C tank: F6728 MG/AW. T120R/T12TT tank: F6728 Aub/AW (from DU48157).
T120R/T12TT tank: F6728 Aub/Gold (up to DU48156) (Discontinued, replacements by Aub/AQ)


( #100253 )DELETED ITEM Page 61 Reference 10 Figure 23
Deleted by Bulletin No.66-2P
E4594 not stocked. Use CD31 Tubing.


( #100254 )ITEM CHANGED Page 63 Reference 14 Figure 24
Changed by Bulletin No.66-2P
F6431 not stocked. Use F6432.


( #100255 )ITEM CHANGED Page 63 Reference 15 Figure 24
Changed by Bulletin No.66-2P
Change F5764 to F6866 Cloth element. Fitted to T120R, T120TT.


( #100256 )DELETED ITEM Page 67 Reference 5 Figure 26
Deleted by Bulletin No.66-2P
Delete H1482. Not fitted to U.S. Models.


( #100257 )DELETED ITEM Page 67 Reference 20 Figure 26
Deleted by Bulletin No.66-2P
Delete F5984 Rear Mudguard. Not fitted to U.S. Models.


( #100258 )ITEM CHANGED Page 67 Reference 22 Figure 26
Changed by Bulletin No.66-2P
Use F7850 Lifting Handle on models fitted w. F5424 with exaggerated bend not
permitting use of CD464˙or CD469.


( #100259 )DELETED ITEM Page 67 Reference N/A Figure 26
Deleted by Bulletin No.66-2P
Delete F5924 Rear Number Plate.
Not fitted to U.S. Models.


( #100260 )DELETED ITEM Page 69 Reference 1 Figure 27
Deleted by Bulletin No.66-2P
Delete H1871 Handlebar.
Not fitted to U.S. Models.


( #100261 )DELETED ITEM Page 69 Reference 13 Figure 27
Deleted by Bulletin No.66-2P
Delete 18/1004 Front Brake and Air Lever Assy.
Not fitted to U.S. Models.


( #100262 )DELETED ITEM Page 69 Reference 13 Figure 27
Deleted by Bulletin No.66-2P
Delete 18/999 Front Brake Lever Assy.
Not fitted to U.S. Models.


( #100263 )DELETED ITEM Page 69 Reference 28 Figure 27
Deleted by Bulletin No.66-2P
Delete 18/1000 Clutch Lever Assy.
Not fitted to U.S. Models.


( #100264 )ITEM ADDED Page 69 Reference N/A Figure 27
Added by Bulletin No.66-2P
Add 54941009 Lead, for horn push and dip switch.


( #100265 )ITEM CHANGED Page 71 Reference 1 Figure 28
Changed by Bulletin No.66-2P
Change D565 Clutch cable to D466T.


( #100266 )DELETED ITEM Page 71 Reference 5 Figure 28
Deleted by Bulletin No.66-2P
Delete D558 FRONT BRAKE CABLE.
Not fitted to U.S. Models.


( #100267 )ITEM CHANGED Page 71 Reference 5 Figure 28
Changed by Bulletin No.66-2P
Change D559 FRONT BRAKE CABLE to D330T.


( #100268 )DELETED ITEM Page 71 Reference 12-19 Figure 28
Deleted by Bulletin No.66-2P
Delete D499 THROTTLE CABLE and all its parts.
Not fitted to U.S. Model.


( #100269 )ITEM CHANGED Page 73 Reference 8 Figure 29
Changed by Bulletin No.66-2P
Change Ref.8 D311 to DA311.


( #100270 )  (Issue Notes)ITEM CHANGED Page 73 Reference 16 Figure 29
Changed by Bulletin No.66-2P
Change Ref.16 DA50/1 Clutch Hub Extractor to D662/3. See note.


( #100271 )DELETED ITEM Page 73 Reference 10 Figure 28
Deleted by Bulletin No.66-2P
Delete Ref.10 D87. Not stocked.


( #100272 )DELETED ITEM Page 73 Reference 17 Figure 28
Deleted by Bulletin No.66-2P
Delete Ref.17 D296. Not stocked.


( #100273 )DELETED ITEM Page 73 Reference 27 Figure 28
Deleted by Bulletin No.66-2P
Delete Ref.27 D251. Not fitted to U.S. Machines.


( #100274 )ITEM CHANGED Page 73 Reference 30 Figure 28
Changed by Bulletin No.66-2P
Change Ref.30 D527 to CD367.


( #100275 )ILLUSTRATION INCORRECT Page 74 Reference 38 Figure 30
Changed by Bulletin No.66-2P
On P.74, Change "Ref.38" at left of page to "Ref.3" (O-ring seal).


( #100276 )DELETED ITEM Page 77 Reference ALL Figure 31
Deleted by Bulletin No.66-2P
Delete all items on P.77 and Fig.31. Not fitted to U.S. Models.


( #100277 )ILLUSTRATION INCORRECT Page 80 Reference 2/3 Figure 33
Changed by Bulletin No.66-2P
Ref.2 and Ref.3 numbers are reversed.


( #100278 )DELETED ITEM Page 81 Reference 1 Figure 33
Deleted by Bulletin No.66-2P
Delete SSM5001/00, Speedometer Head KPH. p.81, ref.1.
Not fitted to U.S. Models.


( #100279 )DELETED ITEM Page 81 Reference 18 Figure 33
Deleted by Bulletin No.66-2P
Delete Bush E5156 Ref.18 p.81.
Not Available.


( #100280 )DELETED ITEM Page 81 Reference 19 Figure 33
Deleted by Bulletin No.66-2P
Delete Flanged bush E5155 Ref.19 p.81.
Not Available.


( #100281 )DELETED ITEM Page 81 Reference 26 Figure 33
Deleted by Bulletin No.66-2P
Delete Bush E6124 Ref.26 p.81.
Not Available.


( #100282 )ITEM ADDED Page 81 Reference N/A Figure 33
Added by Bulletin No.66-2P
Add 31-315-135 Brass fitting for instruments at cable connection to p.81.


( #100283 )ITEM ADDED Page 81 Reference N/A Figure 33
Added by Bulletin No.66-2P
Add E5758 Body, for E5756 Tachometer Gearbox to p.81.


( #100284 )ITEM CHANGED Page 83 Reference 13 Figure 34
Changed by Bulletin No.66-2P
Change 31071 to 31107.


( #100285 )ITEM ADDED Page 83 Reference N/A Figure 34
Added by Bulletin No.66-2P
Add 54441104 Clip, at ends of 45149 coil to p.83.


( #100286 )ITEM ADDED Page 83 Reference N/A Figure 34
Added by Bulletin No.66-2P
Add 54441946 Lamination, for 45149 coil to p.83.


( #100287 )ITEM ADDED Page 83 Reference N/A Figure 34
Added by Bulletin No.66-2P
Add 54523480 Headlight Shell for 59699 Headlamp to p.83.


( #100288 )ITEM CHANGED Page 85 Reference 8 Figure 35
Changed by Bulletin No.66-2P
Change 100104 to 54100776.
(Use 54100776 instead of 100104).


( #100289 )ITEM CHANGED Page 85 Reference 18 Figure 35
Changed by Bulletin No.66-2P
Change ref.18, p.85 from D262 to D105T.
(Delete D262. Use D105T.)


( #100290 )DELETED ITEM Page 85 Reference 28 Figure 35
Deleted by Bulletin No.66-2P
Delete 54937976 H.T. Lead, ref.28, p.85
Not stocked.


( #100291 )DELETED ITEM Page 85 Reference 29 Figure 35
Deleted by Bulletin No.66-2P
Delete 842183 H.T. Lead, ref.29, p.85.
Not stocked.


( #100292 )ITEM CHANGED Page 85 Reference 35 Figure 35
Changed by Bulletin No.66-2P
Change ref.35, p.85 from 70197 to 70183.


( #100293 )ITEM ADDED Page 85 Reference N/A Figure 35
Added by Bulletin No.66-2P
Add 423947 Bracket, for 45110 coil to p.85.


( #100294 )ITEM ADDED Page 87 Reference 8 Figure 36
Added by Bulletin No.66-2P
Add 54520540 Adaptor Unit, complete with leads to p.85.
554602 not supplied with leads as illustrated.


( #100295 )DELETED ITEM Page 87 Reference 32-42 Figure 36
Deleted by Bulletin No.66-2P
Delete 53454 STOP AND TAIL LAMP and its components ref.32-42.
Not fitted to 1967 Models.


( #100296 )ITEM CHANGED Page 87 Reference 50 Figure 36
Changed by Bulletin No.66-2P
Change ref.50, p.87 from screw 127684 to 110714.
("Delete 127684. Use 110714.")


( #100297 )ITEM ADDED Page 87 Reference 54 Figure 36
Added by Bulletin No.66-2P
Add part number D622 (specify key number).


( #100298 )ITEM ADDED Page 87 Reference N/A Figure 36
Added by Bulletin No.66-2P
Add 54523508 Headlight Shell, for 59734 Headlamp.


( #100299 )ITEM ADDED Page 87 Reference N/A Figure 36
Added by Bulletin No.66-2P
Add 54130041 Nut, for 31899 Ignition Switch.


( #100300 )ITEM ADDED Page 87 Reference N/A Figure 36
Added by Bulletin No.66-2P
Add 54938986 Fuse Assembly.



RPC {SPC7} #7 1969 650 US [DU85904]

(Doc Notes)
( #100166 )AMBIGUITY Page 39/45 Reference 30/38 Figure 14/17
Bolt, 14-0218
On page 39, Parts #7 gives 1-5/16" U.H. dimensions.
On page 45, it gives 1-7/16" length U.H. for the same bolt.
Added: [2021.01.27]


( #100167 )AMBIGUITY Page 41/61 Reference 15/23 Figure 
Bolt, 14-0115
On p.41, Parts #7 (ref.15) says 14-0115 is 5/16-24TPI X 7/8 U.H.
On p.61, (ref.23) it says it's 5/16"U.H.
Added: [2021.01.27]


( #100168 )ILLUSTRATION INCORRECT Page 29 Reference 2 Figure 9
Bush, T57 (ref.2)
Ref.2, Fig.9, P.28 shows the kickshift spindle bush. It's actually the gearshift spindle bush.
Added: [2021.01.27]


( #100169 )ILLUSTRATION INCORRECT Page 29 Reference 3 Figure 9
Bush, 57-0023 (ref.3)
Ref.3, Fig.9, P.28, is drawn as the gearshift spindle bush. Ref.3 is actually the kickstart spindle
Added: [2021.01.27]


( #100170 )  (Issue Notes) (NYR)
MULTIPLE ERRORS Page 15/33 Reference 42/30 Figure 2/11
Drain & Adjustor Plug
"Drain & Adjustor Plug" shown in Fig.2, ref.42 as E6347 and in Fig.11 (ref.30) as T2559.
Descriptions, drawings, & part number are incorrect.
Added: [2021.01.09]


( #100205 )INCORRECT PART NUMBER Page 21 Reference 16 Figure 5
Wrong part number for 1969 models
E4608 adapter locking nut is Cycle 20 tpi and was used through 1968.
The correct adapter locking nut for 1969 & later is S1932 (21-1932), which is UNF 16 tpi.
Added: [2021.04.03]


( #100213 )  (Issue Notes)UPGRADED PART Page 21 Reference 6 Figure 5
Upgrade to o-rings with greater heat resistance.
Substitute Viton 71-1283 o-rings for 70-7310 o-rings.
Be sure you receive Viton 71-1283, not inferior red ones.
Added: [2021.04.17]


( #100220 )  (Issue Notes) (NYR)
ALT PART# Page 45 Reference 30 Figure 17
Stanchion, H2092.
Parts book number H2092 (97-2092) has been superceded.
The newer number is 97-3904.
Added: [2021.04.17]



RPC {99-0903} 1970~PART 1 650 US [JD24848]

( #100147 )OMISSION Page 22 Reference  Figure 5
Sealing ring
Book omits 70-4752 Sealing ring from T120 drawing & parts list.
See Triumph Parts Catalogue for 1971 USA pp.22 & 24 ref.53.
Added: [2021.01.25]


( #100148 )OMISSION Page 20 Reference  Figure 4
Sealing ring
Book omits 70-4752 Sealing ring from TR6 drawing & parts list.
See Triumph Parts Catalogue for 1971 USA p.18 & 20 ref.53.
Added: [2021.01.25]


( #100149 )INCORRECT PART NUMBER Page 39 Reference 40 Figure 13
Switch lever, rear brake light
F5687/82-5687 is the wrong part number.
The correct part# is F5412 (82-5412)
Added: [2021.01.25]


( #100150 )OMISSION Page 20 Reference  Figure 4
Sleeve (Wedding ring) |
Book omits 71-1707 Sleeve AKA "wedding ring" from TR6 drawing & list.
See Triumph Parts Catalogue for 1971 USA pp.18/20 ref.54
Added: [2021.01.25]


( #100151 )OMISSION Page 22 Reference  Figure 5
Sleeve (Wedding ring) |
Book omits 71-1707 Sleeve AKA "wedding ring" from T120 drawing & list.
See Triumph Parts Catalogue for 1971 USA pp.22/24 ref.54.
Added: [2021.01.25]


( #100152 )INCORRECT PART NUMBER Page 81 Reference 21 Figure 34
Wiring harness |
Parts list shows 99-0000 for 54957095 Wiring harness.
The correct part# is 99-1121.
Added: [2021.01.25]


( #100153 )INCORRECT PART NUMBER Page 37 Reference 18 Figure 12
Bolt, front to rear frame |
Stud 21-1801 (ref.18) is incorrect.
Use bolt 14-0241, washer S25-2, & nut 14-1303, as shown in Parts 1971 USA T150 (99-0943).
Added: [2021.01.26]


( #100154 )OMISSION Page 75 Reference 1 Figure 31
Missing part# for black-face speedo.
Ref.1, D1930 (SSM5001/06 is the gray-face speedo.
Part# for the black-face speedo is D2394 (SSM5007/00) as shown in '71 650 parts book.
Added: [2021.01.26]


( #100164 )CHANGEOVER Page 47 Reference 1 Figure 16
Fork Assembly, TR6R
1969 fork assemblies (H3656) used on 1970 TR6's up until AD34763 and between AD35763 and AD38464.
Added: [2021.01.27]


( #100165 )CHANGEOVER Page 47 Reference 1 Figure 16
Fork Assembly, T120R
1969 fork assemblies (H3658) used on 1970 T120R's up until AD34763 and between AD35763 and AD38464.
Added: [2021.01.27]


( #100197 )OMISSION Page 75 Reference 30 Figure 31
Missing part# for black-face tach.
Ref.30, 99-0166 (RSM3003/01) is for gray-face tach.
Part# for black-face tach is D2396 (RSM3003/13), as shown in the '71 650 parts book.
Added: [2021.01.26]


( #100206 )  (Issue Notes)UPGRADED PART Page 13 Reference 19 Figure 1
RPC shows oil seal where none is to used (DS crankshaft)
Beginning 1970 shared-oil models should not be fitted with a DS oil seal
Added: [2021.02.02]


( #100214 )  (Issue Notes)UPGRADED PART Page 21/23 Reference 6/6 Figure 4/5
Upgrade to o-rings with greater heat resistance.
Substitute Viton 71-1283 o-rings for 70-7310 o-rings.
Be sure you receive Viton 71-1283, not inferior red ones.
Added: [2021.04.17]



RPC {99-0932} 1971 650 USA+UK SUP [NE01436]

( #100215 )  (Issue Notes)UPGRADED PART Page 19/23 Reference 6/6 Figure 4/5
Upgrade to o-rings with greater heat resistance.
Substitute Viton 71-1283 o-rings for 70-7310 o-rings.
Be sure you receive Viton 71-1283, not inferior red ones.
Added: [2021.04.17]



WSM {99-0889} 1969 650 T120/TR6 Unit Construction [DU85904]

( #100173 )DELETED ITEM Page GD8 Reference  Figure 
Tire air pressure
The manual specifies 24lb air pressure for front & rear tires.
That pressure is too low for modern tirees & will result in rapid and/or abnormal tread wear.
Added: [2021.03.12]



RPC {99-0901} 1970 #8 650 UK/GE [JD24848]

( #100155 )OMISSION Page 71 Reference 1 Figure 31
Missing part# for black-face speedo.
Ref.1, D1930 (SSM5001/06) is for gray-face.
Part# 60-2394 (SSM5007/0) is for the black-face, as shown in '71 650 parts book.
Added: [2021.01.26]


( #100159 )INCORRECT PART NUMBER Page 35 Reference 18 Figure 12
Bolt, front to rear frame |
Stud 21-1801 (ref.18) is incorrect. As shown in Parts 1971 USA T150 (99-0943)
correct fasteners are bolt 14-0241, washer S25-2, & nut 14-1303.
Added: [2021.01.26]


( #100190 )OMISSION Page 71 Reference 30 Figure 31
Missing part# for black-face tach.
Ref.30, 99-0166 (RSM3003/01) is for gray-face tach.
Part# for black-face tach is D2396 (RSM3003/13), as shown in the '71 650 parts book.
Added: [2021.01.26]


( #100207 )  (Issue Notes)UPGRADED PART Page 11 Reference 19 Figure 1
RPC shows oil seal where none is to used (DS crankshaft)
Beginning 1970 shared-oil models should not be fitted with a DS
Added: [2021.02.22]


( #100219 )  (Issue Notes)UPGRADED PART Page 19/25 Reference 6/6 Figure 4/5
Upgrade to o-rings with greater heat resistance.
Substitute Viton 71-1283 o-rings for 70-7310 o-rings.
Be sure you receive Viton 71-1283, not inferior red ones.
Added: [2021.04.16]



RPC {99-0902} 1970 #11 "C" RANGE T100S/T100R/T100C/T100T

( #100160 )INCORRECT PART NUMBER Page 36 Reference 18 Figure 12
Bolt, front to rear frame |
Stud 21-1801 (ref.18) is incorrect. As shown in Parts 1971 USA T150 (99-0943)
correct fasteners are bolt 14-0241, washer S25-2, & nut 14-1303.
Added: [2021.01.26]


( #100198 )OMISSION Page ~71 Reference ?? Figure ~31
Missing part# for black-face tach.
Listed part# 99-0166 (RSM3003/01) is for gray-face tach.
Part# for black-face is D2396 (RSM3003/13), as shown in the '71 650 parts book.
Added: [2021.01.26]


( #100202 )OMISSION Page ~71 Reference ?? Figure ~31
Missing part# for black-face speedo.
Part# shown is for gray-face speedo.
Part# for black-face speedo is ??-????.
Added: [2021.01.26]



RPC {99-0903} 1970~PART-2 500 US [HD27850]

( #100161 )INCORRECT PART NUMBER Page 36 Reference 18 Figure 12
Bolt, front to rear frame |
Stud 21-1801 (ref.18) is incorrect. As shown in Parts 1971 USA T150 (99-0943)
correct fasteners are bolt 14-0241, washer S25-2, & nut 14-1303.
Added: [2021.01.26]


( #100192 )OMISSION Page ~71 Reference ?? Figure ~31
Missing part# for black-face tach.
Part# for gray-face tach is 99-0166 (RSM3003/01)
Part# for black-face tach is 60-2396 (RSM3003/13), as shown in '71 650 parts book.
Added: [2021.01.26]


( #100200 )OMISSION Page ~71 Reference ?? Figure ~31
Missing part# for black-face speedo.
Part# shown is for gray-face speedo.
Part# for black-face speedo is ??-????.
Added: [2021.01.26]



RPC {56-00290} 1970 "C" RANGE TIGER 100 (T100R/T100C) 500

( #100194 )OMISSION Page 73 Reference 30 Figure 34
Missing part# for gray-face tach.
Ref.30, part# 99-0166 (RSM3003/01) is for gray-faced tach.
Black-face tach part# is 60-2396 (RSM3003/13), as shown in '71 650 parts book.
Added: [2021.01.26]


( #100203 )OMISSION Page ~71 Reference ?? Figure ~31
Missing part# for black-face speedo.
Part# shown is for gray-face speedo.
Part# for black-face speedo is ??-????.
Added: [2021.01.26]



RPC {99-0904} 1970 TRIDENT 750 T150 (TIOC 3RD ED)

( #100162 )INCORRECT PART NUMBER Page 35 Reference 22 Figure 14
Bolt, front to rear frame
Stud 21-1801 (ref.18) is incorrect.
Use bolt 14-0241, washer S25-2, & nut 14-1303, as shown in Parts 1971 USA T150 (99-0943).
Added: [2021.01.26]


( #100196 )OMISSION Page 73 Reference 6 Figure 33
Missing part# for gray-face tach.
Ref.6, D2396 (RSM3003/13) is for black-face tach.
Gray-face tach part# is 99-0166 (RSM3003/01), as shown in the '71 650 parts book.
Added: [2021.01.26]


( #100199 )OMISSION Page 73 Reference 1 Figure 33
Missing part# for black-face speedo.
Ref.1, D1930 (SSM5001/06) is for gray-face.
Part# 60-2394 (SSM5007/0) is for the black-face, as shown in '71 650 parts book.
Added: [2021.01.26]



RPC {56-00290} 1970 500

( #100163 )INCORRECT PART NUMBER Page 37 Reference 8 Figure 15
Bolt, front to rear frame
Stud 21-1801 (ref.8) is incorrect.
Use bolt 14-0241, washer S25-2, & nut 14-1303, as shown in Parts 1971 USA T150 (99-0943)
Added: [2021.01.26]



RPC {32-67} 1968 #6 650 US [DU66246]

(Doc Notes)
( #100211 ) (NYR)
INCORRECT PART NUMBER Page 45 Reference 18 Figure 17
Right-hand headlight mtg. bracket 97-2162 is for 1969-70
97-2162 is actually for 1969-70 models, not 1968.
For '68 models, use '67 part: 97-1887, P.49, Ref.19, Fig.17, RPC {996/66} #5 1967 TR6 T120
Added: [2021.04.10]



RPC {99-0953} 1972 650 USA

( #100217 )  (Issue Notes)UPGRADED PART Page 19/23 Reference 6/6 Figure 4/5
Upgrade to o-rings with greater heat resistance.
Substitute Viton 71-1283 o-rings for 70-7310 o-rings.
Be sure you receive Viton 71-1283, not inferior red ones.
Added: [2021.04.17]


( #100218 )  (Issue Notes)UPGRADED PART Page 27/31 Reference 6/6 Figure 6/7
Upgrade to o-rings with greater heat resistance.
Substitute Viton 71-1283 o-rings for 70-7310 o-rings.
Be sure you receive Viton 71-1283, not inferior red ones.
Added: [2021.04.17]



RPC {99-0980} 1973 750 T140V/TR7RV Ver.2

( #100179 )UPGRADED PART Page 35 Reference 12/13/14 Figure 12
Layshaft, Layshaft high gear and Layshaft 4th gear
P.35 Ref.12/13/14 changed to 57-4900, 57-4791, 57-4787 beginning with engine #EH33674
Reference: Support Bulletin #439
Added: [2021.02.25]


( #100180 )OMISSION Page 35 Reference  Figure 11
Circlip
Circlip 57-4790 missing, see Error #100179
Added: [2021.02.25]


( #100210 )INCORRECT PART NUMBER Page 37 Reference 8/11 Figure 13
Part numbers in RPC are for four-speed
Item 8, 57-0437 quadrant should be 57-4910
Item 11, 57-0406 gearchange quadrant plunger should be 57-4403
Added: [2021.04.10]



RPC {99-2251} 1974 750 BONNEVILLE/TIGER Series 1

(Doc Notes)
( #100212 ) (NYR)
INCORRECT PART NUMBER Page 37 Reference 11 Figure 13
Gearchange quadrant plunger 57-0406 is for four-speed.
57-0406 gearchange quadrant plunger (4-speed) should be 57-4403 (5-speed).
Added: [2021.02.25]



RPC {99-7003} 1978 750 Bonneville T140V/TIGER TR7RV (No start engine#)

( #100183 )  (Issue Notes)INCORRECT PART NUMBER Page 27/29 Reference 29/29 Figure 8/9
O-ring for flange
"NVT Part No." 70-9711 is incorrectly equated to "Makers Part No." (Amal) 622/101
Use 70-9711 (thick), NOT 622/101 (thin). See notes for more info
Added: [2021.02.07]



RPC {99-7102} 1979 750 Bonneville/T140E/Tiger TR7 (HA11101)

( #100185 )  (Issue Notes)INCORRECT PART NUMBER Page 31 Reference 29 Figure 
O-ring for flange
Part# 70-9711 is incorrectly equated to "Makers Part No." (Amal) 622/101
Use 70-9711 (thick), NOT 622/101 (thin). See notes for more info
Added: [2021.02.07]



RPC {99-7139} 1980 750 Bonneville T140D/T140E/Tiger TR7 US (No start engine#)

(Doc Notes)
( #100184 )  (Issue Notes)INCORRECT PART NUMBER Page 27 Reference 29 Figure 8
O-ring for flange
"NVT Part No." 70-9711 is incorrectly equated to "Makers Part No." (Amal) 622/101
Use 70-9711 (thick), NOT 622/101 (thin). See notes for more info
Added: [2021.02.07]



RPC {99-7502} 1981 750 Bonneville T140ES/T140E/Tiger TR7V/TR7VS US (Start#?)

(Doc Notes)
( #100186 )  (Issue Notes)INCORRECT PART NUMBER Page 31 Reference 29 Figure 8
O-ring for flange
Part# 70-9711 is incorrectly equated to "Makers Part No." (Amal) 622/101
Use 70-9711 (thick), NOT 622/101 (thin). See notes for more info
Added: [2021.02.07]



RPC {99-7507} 1982 750 BONNEVILLE T140ES/T140E/TIGER/TR7T/TRAIL/TBIRD/TR65

(Doc Notes)
( #100187 )  (Issue Notes)INCORRECT PART NUMBER Page 5 Reference 29 Figure 
O-ring for flange
Page 5 (TR7T section) Part# 70-9711 is incorrectly equated to "Makers Part No." (Amal) 622/101
Use 70-9711 (thick), NOT 622/101 (thin). See notes for more info
Added: [2021.02.07]


( #100188 )  (Issue Notes)INCORRECT PART NUMBER Page 9 Reference 29 Figure 
O-ring for flange
Page 9 (TR65 section) Part# 70-9711 is incorrectly equated to "Makers Part No." (Amal) 622/101
Use 70-9711 (thick), NOT 622/101 (thin). See notes for more info
Added: [2021.02.07]



RPC {99-2257 Aug'76} 1976/77 750 Bonneville T140V/TIGER TR7RV (62501)

( #100182 )  (Issue Notes)INCORRECT PART NUMBER Page 27/29 Reference 29/29 Figure 8/9
O-ring for flange
"NVT Part No." 70-9711 is incorrectly equated to "Makers Part No 622/101
Use 70-9711 (thick), NOT 622/101 (thin). See notes for more info
Added: [2021.02.07]



RPC {SPC2} #9 1968 C-Range Twins T90,T100S,T100R,T100C,T100T GE [H57083]

(Doc Notes)
( #100208 ) (NYR)
PART CATEGORY INCORRECT Page 41 Reference 37 Figure 12
Wrong parts category for Ref.37, Crankcase protector
Crankcase protector (Ref.37, P.41) listed with part number F7571.
Correct part number is E7571.
Added: [2021.03.22]


( #100209 ) (NYR)
PART CATEGORY INCORRECT Page 29 Reference 35 Figure 7
Wrong parts category for Ref.35, domed nut
Domed nut (Ref.35, P.29) listed with part number E400.
Correct part number is H400, or 97-0400.
Added: [2021.04.03]


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