All Parts Labels
11 Jul 2016

71-2660
Shim, engine sprocket
.030"
Ref# NA  Fig. NA Page NA
 Crankshaft DS
 ¹ Align engine sprocket with Duplex wheel


70-8038
Shim, engine sprocket
.010"
Ref# NA  Fig. NA Page NA
 Crankshaft DS
 ¹ Align engine sprocket with Duplex wheel
 ² Bonnie (2015): 1 ea: 70-8038/70-8039 for .025"


70-8039
Shim, engine sprocket
.015"
Ref# NA  Fig. NA Page NA
 Crankshaft DS
 ¹ Align engine sprocket with Duplex wheel
 ² Bonnie (2015): 1 ea: 70-8038/70-8039 for .025"


70-9686 / E9686
CRANKSHAFT AND FLYWHEEL ASSEMBLY, COMPLETE
Ref# 1   Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft


70-4643 / E4643
CRANKSHAFT C/W OIL TUBE
Ref# 2   Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft


70-3903 / E3903
Crankshaft oil tube (sludge trap)
Ref# 3   Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft


70-3905 / E3905
Screw plug
Ref# 4   Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft
 ¹ [CZ 2010 40kmi]


70-9687 / E9687
Flywheel
Ref# 5   Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft


70-3907 / E3907
Bolt
Ref# 6   Fig.  1 Page 13 #7 (Qty:3)
 Crankshaft, flywheel
 Torque: 33 LBS


70-3114 / E3114
Stud, rotor
BS 7/16-26TPI X 1 3/8 O.A.
Ref# 7   Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.


70-9525 / E9525
Connecting rod
Ref# 8   Fig.  1 Page 13 #7 (Qty:2)
 Con rod
 ¹ Bonnie's were polished in 2010 rebuild


70-1511 / E1511
Bush, phosphor bronze
OuterD 0.8140-.8145" BoreD .6890-.6894" Len 1.030/1.031"
Ref# 9   Fig.  1 Page 13 #7 (Qty:2)
 Con rod, small end
 ¹ [CZ 2010 40kmi]


70-6576 / E6576
Bolt
UNF 5/16-24TPI
Ref# 10  Fig.  1 Page 13 #7 (Qty:4)
 Con rod
 Torque: 28 LBS
 ¹ [CZ 2010 40kmi]


21-2016 / S549
Nut, locking
UNF 5/16-24TPI
Ref# 11  Fig.  1 Page 13 #7 (Qty:4)
 Con rod
 Torque: 28 LBS
 ¹ [CZ 2010 40kmi]


70-3586 / E3586
Bearing
Ref# 12  Fig.  1 Page 13 #7 (Qty:4)
 Con rod, big end
 ¹ [CZ 2010 40kmi]


70-9488/040 / E9488
Piston, 9:1
9:1 CR. Gudgeon pin hole dia. 0.6882"-.6886"
Ref# 13  Fig.  1 Page 13 #7 (Qty:2)
 Piston
 ¹ [CZ 2010 40kmi]


70-6864 / E6864
Ring, taper compression
Fitted gap: .010/.014 in. (Tool-Z22 75mm)
Ref# 14  Fig.  1 Page 13 #7 (Qty:4)
 Piston
 ¹ [CZ 2010 40kmi][PD 2006 28kmi][FH 2002 15kmi]


70-6865 / E6865
Ring, oil control
Fitted gap: .010/.014 in. (Tool-Z22 75mm)
Ref# 15  Fig.  1 Page 13 #7 (Qty:2)
 Piston
 ¹ [CZ 2010 40kmi][PD 2006 28kmi][FH 2002 15kmi]


70-6861 / E6861
Pin, gudgeon
Gudgeon pin hole dia. 0.6882"-.6886"
Ref# 16  Fig.  1 Page 13 #7 (Qty:2)
 Con rod


70-6869 / E6869
Circlip, gudgeon pin
Ref# 17  Fig.  1 Page 13 #7 (Qty:4)
 Con rod


70-1591 / E1591
Bearing, main
2 13/16 x 1 1/8 x 13/16 Ball journal (Tool-Z14 (see B40))
Ref# 18  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft T.S.
 ¹ [CZ 2010 40kmi]


70-3876 / E3876
Oil seal
2 1/8 x 1 27/64
Ref# 19  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.
 Orient: Open lip/springs face sprocket (Fig. B39 WSManual)
 ¹ [BT 2015 65kmi][BT 2013][CZ 2010 40kmi]


70-5446 / E5446
Sprocket, engine
29T Duplex (Tool-Z151 WassellTL107)
Ref# 20  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.
 Orient: Side with number (W-08 70-4572) goes in
 ¹ [BT 2015@65K (BCS)]


70-4573 / E4573
Distance piece, sprocket to rotor
Ref# 21  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.
 Orient: Chamfer towards sprocket


71-0082 / E1-0082
Key
Woodruff key
Ref# 22  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft/Alternator Rotor
 ¹ [BT 2015 65kmi]


99-0739 LUCAS 54213901
Rotor
Ref# 23  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.


70-3975 / E3975  (1 Spares)
Washer, tab
3/4
Ref# 24  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.
 ¹ Beneath shouldered rotor nut
 ² [BT 2015 65kmi]


70-3977 / E3977
Nut, shouldered
BS 7/16-26TPI
Ref# 25  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.
 Torque: 30 LBS
 ¹ Lock clutch basket, not brake for accurate torque reading


70-1580 / E1580
Key
Ref# 26  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, T.S.
 ¹ Crankshaft pinion


70-4564 / E4564
Wheel, crankshaft pinion
Ref# 27  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, T.S.


70-4565 / E4565
Nut
UNKNOWN 3/4"
Ref# 28  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, T.S.
 Torque: 30LBS


70-6159 / E6159
Wheel, intermediate (center)
Ref# 29  Fig.  1 Page 13 #7 (Qty:1)
 Timing chest


70-0400 / E400
Bush, intermediate wheel
Ref# 30  Fig.  1 Page 13 #7 (Qty:1)
 Timing chest


70-4562 / E4562
Wheel, inlet/exhaust camshaft pinions
Ref# 31  Fig.  1 Page 13 #7 (Qty:2)
 Camshafts


70-1558 / E1558
Key, pinion
Ref# 32  Fig.  1 Page 13 #7 (Qty:2)
 Camshafts


70-1463 / E1463
Nut, left-hand
LEFT-HAND
Ref# 33  Fig.  1 Page 13 #7 (Qty:1)
 Camshaft, inlet


70-4563 / E4563
Nut, left-hand
LEFT-HAND
Ref# 34  Fig.  1 Page 13 #7 (Qty:1)
 Camshaft, exhaust


71-0040 / E1-0040
Camshaft, inlet, racing type
Ref# 35  Fig.  1 Page 13 #7 (Qty:1)
 Camshaft


71-0041 / E1-0041
Camshaft, exhaust, racing type
Ref# 36  Fig.  1 Page 13 #7 (Qty:1)
 Camshaft


70-4700 / E4700
Drive thimble, tachometer
Ref# 37  Fig.  1 Page 13 #7 (Qty:1)
 Exhaust camshaft
 ¹ #7 lists E4700. E4700 is a nut, not a thimble


70-5316 / E5316
Valve, rotary breather
Ref# 38  Fig.  1 Page 13 #7 (Qty:1)
 Camshaft, inlet


70-2256 / E2256
Spring, rotary breather valve
Ref# 39  Fig.  1 Page 13 #7 (Qty:1)
 Camshaft, inlet


70-3300 / E3300
Washer, clamping (thrust)
Ref# 40  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, T.S.
 Orient: Chamfer faces main bearing (H Hancox)


70-2879 / E2879
Bearing, main
2 13/16 x 1 1/8 x 13/16"
Single-lip roller for units (Tool-Z162 (see B40))
Ref# 41  Fig.  1 Page 13 #7 (Qty:1)
 Crankshaft, D.S.
 ¹ [CZ 2010 40kmi]


70-9748 / E9748
Crankcase D.S.
Ref# 1   Fig.  2 Page 15 #7 (Qty:1)
 Crankcase D.S.


GS87
Breather disk
Ref# 2   Fig.  2 Page 15 #7 (Qty:1)
 Camshaft, inlet D.S.


70-2311 / E2311
Pin
Ref# 3   Fig.  2 Page 15 #7 (Qty:1)
 Breather disk locating pin, crankcase D.S.


70-2260 / E2260
Bush
Ref# 4   Fig.  2 Page 15 #7 (Qty:1)
 Camshaft, inlet D.S.


70-1516 / E1516
Bush
Ref# 5   Fig.  2 Page 15 #7 (Qty:1)
 Camshaft, exhaust D.S.


70-5976 / E5976
Chain tensioner abutment
Ref# 6   Fig.  2 Page 15 #7 (Qty:1)
 Primary chaincase


70-2724 / E2724
Pipe, metal
Ref# 7   Fig.  2 Page 15 #7 (Qty:1)
 Breather pipe, crankcase (beneath)


70-9749 / E9749
Crankcase T.S.
Ref# 8   Fig.  2 Page 15 #7 (Qty:1)
 Crankcase T.S.


70-1479 / E1479
Bush
Ref# 9   Fig.  2 Page 15 #7 (Qty:2)
 Camshaft, inlet and exhaust


70-4538 / E4538
Scavenge pipe
5/16" reinforced rubber
Ref# 10  Fig.  2 Page 15 #7
 Crankcase oil filter
 ¹ Reference only


70-6386 / E6386
Locating peg
Ref# 11  Fig.  2 Page 15 #7
 Oil pipes and junction block
 ¹ Reference only


57-0989 / T989
Hollow dowel
Ref# 12  Fig.  2 Page 15 #7 (Qty:2)
 Timing cover


57-0912 / T912
Locating peg
Ref# 13  Fig.  2 Page 15 #7 (Qty:1)
 Layshaft thrust washer


57-1606 / T1606 TIMKEN M11121
Bearing, needle roller, layshaft high gear
Closed end needle roller
1 1/6" x 7/8" x 3/4"
Ref# 14  Fig.  2 Page 15 #7 (Qty:1)
 Gearbox casing
 ¹ Also shown as Ref.11/Fig.7
 ² [BTM 2016 68.8Kmi][CZ 2010 40kmi]


70-0375 / E375
Spindle
Ref# 15  Fig.  2 Page 15 #7 (Qty:1)
 Timing chest T.S., intermediate wheel


70-1532 / E1532
Hollow dowel
Ref# 16  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase D.S., forward cylinder stud 15/28


70-3716 / E3716
Hollow dowel
Ref# 17  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase halves, forward joint (screw 15/18)


21-1873 / S1873
Screw
UNC 1/4-20TPI X 13/16 U.H.
Ref# 18  Fig.  2 Page 15 #7 (Qty:2)
 Crankcase halves
 Orient: Fastens DS/TS crankcases
Through hollow dowel 15/17


14-1445
Stud
UNC/UNF 3/8-16TPI/24TPI X 4 1/2 O.A.
Ref# 19  Fig.  2 Page 15 #7 (Qty:1)
 Engine mount, beneath timing cover
 Torque: 20 LBS
 ¹ No 4 crankcase junction stud


60-4246 / S25-2  (6 Spares)
Washer, plain
3/8 x 3/4 x 1/16
Ref# 20  Fig.  2 Page 15 #7 (Qty:2)
 Engine mount stud 15/19
 ¹ 1 original on hand, two others are a bit thin


14-0303  (6 Spares)
Nut, plain
UNF 3/8-24TPI (Tool-9/16)
Ref# 21  Fig.  2 Page 15 #7 (Qty:2)
 Engine mount stud 15/19


70-8751 / E8751
Hollow dowel
Counter-bored with metering pin
Ref# 22  Fig.  2 Page 15 #7 (Qty:2)
 Tappet oil feed, crankcase T.S. forward
 Orient: Larger bore faces out
 ¹ #7 "... on the timing cover face", it's on the crankcase


70-9330 / E9330
Plug
UNC 5/16-18TPI
Ref# 23  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase oilway plug (below timing chest)


82-1880 / F1880  (1 Spares)
Washer, copper
5/16"
Ref# 24  Fig.  2 Page 15 #7 (Qty:1)
 Oilway plug 15/23, under crankcase T.S.


21-1871 / S1871
Tachometer drive plug
LEFT-HAND
Ref# 25  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase D.S. tach drive


70-8896 / E8896
Washer, fiber
15/32"
Ref# 26  Fig.  2 Page 15 #7 (Qty:1)
 Tachometer drive plug
Ref# 26  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase, timing hole plug


21-1863 / S1863
Oil pipe stud
UNC/UNF OR BSW/ 5/16-?TPI X 1 1/2 O.A.
Ref# 27  Fig.  2 Page 15 #7 (Qty:1)
 Junction block


21-1865 / S1865
Stud
UNC B:3/8-16TPI X 1 7/8 O.A.
3/16-7/32-24TPI X 1 3/4 O.A.
Ref# 28  Fig.  2 Page 15 #7 (Qty:8)
 Crankcase to cylinder block
 ¹ 16TPI to crankcase, 24TPI for nut


21-1872 / S1872
Plug
UNC 1/2-13TPI
Ref# 29  Fig.  2 Page 15 #7 (Qty:1)
 Timing hole plug (crankcase)


21-1870 / S1870
Bolt
UNC 5/16-18TPI X 2 1/2 U.H.
Ref# 30  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase D.S.


14-6220
Bolt
UNC 5/16-18TPI X 1 3/4 U.H.
Ref# 31  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase D.S.


21-1869 / S1869
Bolt
UNF 5/16-24TPI X 1 7/8 U.H.
Ref# 32  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase D.S.


70-4856 / E4856
Stud
BS 5/16-26TPI X 5 1/16 O.A.
Ref# 33  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase, forward
 Torque: 20 LBS
 ¹ No 3 crankcase junction stud


70-2888 / E2888
Stud
BS 5/16-26TPI X 3 7/8 O.A.
Ref# 34  Fig.  2 Page 15 #7 (Qty:2)
 Crankcase, forward
 Torque: 20 LBS
 ¹ No 2 crankcase junction stud


60-4247 / S25-3  (18 Spares)
Washer, plain
5/16 x 5/8 x 1/16 (.040)
Ref# 35  Fig.  2 Page 15 #7 (Qty:11)
 Crankcase D.S.
 ¹ Bolts 15/30-31-32 and ??


S1-51
Nut
BS 5/16-26TPI
Ref# 36  Fig.  2 Page 15 #7 (Qty:8)
 Crankcase joining studs


70-9336 / E9336
Drain plug and filter
BA (Tool-7/16W)
Ref# 37  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase oil drain/filter


70-5315 / E5315  (2 Spares)
Washer, copper
Ref# 38  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase filter
 ¹ Alt: Sealing (steel/rubber) washer
From HydraulicsPlus


70-5375 / E5375
Breather extension pipe
Ref# 39  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase (bottom)


57-3851 / T3851
Drain plug (with level tube)
BA (Tool-11/16)
Ref# 40  Fig.  2 Page 15 #7 (Qty:1)
 Gearbox UN


57-1257 / T1257  (3 Spares)
Washer, fiber
15/32"
Ref# 41  Fig.  2 Page 15 #7 (Qty:1)
 Gearbox drain/level plug
 ¹ Using copper


21-0543 / S543
Plug
UNF 1/4-28TPI x 5/16 (Tool-7/16)
Ref# 42  Fig.  2 Page 15 #7 (Qty:1)
 Gearbox level plug


70-2441 / E2441  (2 Spares)
Washer, copper
Copper 1/4" I.D. x 7/16" x 1/32"
Ref# 43  Fig.  2 Page 15 #7 (Qty:1)
 Gearbox drain/level plug 15/42
 ¹ Same as 33/29 for chaincase level plug
 ² Use as spacer for tach drive


70-6347 / E6347
Drain and adjuster plug
BSF 7/16"
Ref# 44  Fig.  2 Page 15 #7 (Qty:1)
 Primary chaincase
 ¹ #7 p.33/ref.30 references this part as T2559


57-1738 / T1738  (3 Spares)
Washer, fiber
7/16"
Ref# 45  Fig.  2 Page 15 #7 (Qty:1)
 Primary chaincase drain/adjuster plug
 ¹ See also: Reference 31 Figure 11.
 ² Spares: 2 copper, 1 fiber


57-1920 / T1920
Plug
Ref# 46  Fig.  2 Page 15 #7 (Qty:1)
 Gearbox blanking (rear)


57-2166 / T2166
Cap, inspection
Ref# 47  Fig.  2 Page 15 #7 (Qty:1)
 Primary chain case
Ref# 47  Fig.  2 Page 15 #7 (Qty:1)
 Primary chaincase filler/inspection port


70-8782 / E8782  (7 Spares)
O-ring
Ref# 48  Fig.  2 Page 15 #7 (Qty:2)
 Primary chaincase filler plug


14-6242
Bolt
UNC 3/8-16TPI X 4 U.H.
Ref# 49  Fig.  2 Page 15 #7 (Qty:1)
 Lower engine mount
 Torque: 13 LBS
 ¹ Crankcase junction bolt


70-5963 / E5963
Stud
BS 5/16-26TPI X 4 3/4 O.A.
Ref# 50  Fig.  2 Page 15 #7 (Qty:1)
 Crankcase, front
 Torque: 20 LBS
 ¹ No 1 crankcase junction stud


70-8892 / E8892
Protection blade
Ref# 51  Fig.  2 Page 15 #7 (Qty:1)
 Primary chaincase


14-1301  (2 Spares)
Nut, locking
UNF 1/4-28TPI thin Cleveloc
Ref# 52  Fig.  2 Page 15 #7 (Qty:1)
 Protection blade


70-7573 / E7573
Rubber plug
Ref# 53  Fig.  2 Page 15 #7 (Qty:1)
 Protection blade hole


70-9421 / E9421
Oil pump assembly
Ref# 1   Fig.  3 Page 17 #7 (Qty:1)
 Timing chest



Oil pump body
REF
Ref# 2   Fig.  3 Page 17 #7 (Qty:1)
 Timing chest


70-9269 / E9269
Oil pump feed plunger
Ref# 3   Fig.  3 Page 17 #7 (Qty:1)
 Oil pump


70-6681 / E6681
Oil pump scavenge plunger
Ref# 4   Fig.  3 Page 17 #7 (Qty:1)
 Oil pump


70-0495 / E495
Oil pump drive block
Ref# 5   Fig.  3 Page 17 #7 (Qty:1)
 Oil pump
 ¹ Haynes says replace when removed
 ² Costa did not replace


S70-7
Oil pump valve ball
(7/32 in. dia.)
Ref# 6   Fig.  3 Page 17 #7 (Qty:2)
 Oil pump


70-0403 / E403
Oil pump valve spring
Ref# 7   Fig.  3 Page 17 #7 (Qty:2)
 Oil pump


70-2360 / E2360
Oil pump screwed plug
Ref# 8   Fig.  3 Page 17 #7 (Qty:2)
 Oil pump


70-3730 / E3730
Joint washer
Ref# 9   Fig.  3 Page 17 #7 (Qty:1)
 Oil pump
 ¹ No gasket sealer necessary
 ² [CZ 2010 40kmi]


21-1864 / S1864
Stud
BSW/BSF 1/4-xTPI X 1 5/16 U.H. (BSW-20TPI,BSF-26)
Ref# 10  Fig.  3 Page 17 #7 (Qty:2)
 Oil pump body


70-3887 / E3887
Washer, serrated
Ref# 11  Fig.  3 Page 17 #7 (Qty:2)
 Oil pump


21-1906 / S1906
Nut, conical
UNF 1/4-28TPI
Ref# 12  Fig.  3 Page 17 #7 (Qty:2)
 Oil pump
 Torque: 5 LBS


70-6595 / E6595
OIL RELEASE VALVE ASSEMBLY
Ref# 13  Fig.  3 Page 17 #7 (Qty:1)
 Timing cover


70-7590 / E7590
Valve body
Ref# 14  Fig.  3 Page 17 #7 (Qty:1)
 Oil release valve


GS251
Piston
Ref# 15  Fig.  3 Page 17 #7 (Qty:1)
 Oil release valve


70-6596 / E6596
Nut, domed, release valve cap
(Tool-15/16)
Ref# 16  Fig.  3 Page 17 #7 (Qty:1)
 Oil release valve, crankcase T.S.


GS254
Washer, fiber
Ref# 17  Fig.  3 Page 17 #7 (Qty:1)
 Oil release valve (beneath Cap 17/16)


70-7591 / E7591
Spring
Ref# 18  Fig.  3 Page 17 #7 (Qty:1)
 Oil release valve


70-1670 / E1670
Washer, fiber
7/8
Ref# 19  Fig.  3 Page 17 #7 (Qty:1)
 Oil release valve (btwn valve body & timing cov)


70-9352 / E9352
Guide, tapet
Ref# 30  Fig.  3 Page 17 #7 (Qty:1)
 Inlet


70-9353 / E9353
Guide, tapet
Ref# 31  Fig.  3 Page 17 #7 (Qty:1)
 Exhaust


70-2440 / E2440
Washer, copper
Ref# 32  Fig.  3 Page 17 #7 (Qty:2)
 Tappet guide set bolt


97-0200 / H200
Bolt, tappet guide
Ref# 33  Fig.  3 Page 17 #7 (Qty:2)
 Tappet guide set bolt


70-3059R / E3059R
Tappet, inlet
"R" Radius
Ref# 34  Fig.  3 Page 17 #7 (Qty:2)
 Tappet guide block
 ¹ Replaced 2014. Bad edges on old ones.


70-8801 / E8801
Tappet, exhaust
Ref# 35  Fig.  3 Page 17 #7 (Qty:2)
 Tappet guide block
 Orient: Machined cutaways must face OUT.


70-7563 / E7563
O-ring
Ref# 36  Fig.  3 Page 17 #7 (Qty:2)
 Tappet guide
 ¹ [CZ 2010 40kmi]


71-1283 / E1-1283  (4 Spares)
O-ring (high-temp)
Viton
Ref# XX  Fig.  5 Page 21 1971 Parts (Qty:2)
 Pushrod cover tube, top
 ¹ Use updated part# 71-1283 top and bottom
 ² Reference 6A, Page 23 71 US Parts Book


71-1701 / E1-1707
Sleeve (wedding band)
Ref# XX  Fig.  5 Page 21 1971 Parts (Qty:2)
 Pushrod cover tube, bottom
 ¹ Note '71US Parts source: Page/Ref 25/64
 ² Bonnie using '71 kit - sleeve, , and rings


70-6309 / E6309
Joint washer
Ref# 1   Fig.  5 Page 21 #7 (Qty:1)
 Cylinder base
 ¹ No gasket sealer necessary
 ² Baxter 70-6309F ($8.50) is coated


70-6304 / E6304
Cylinder block
Ref# 2   Fig.  5 Page 21 #7 (Qty:1)
 Cylinder block


21-0692 / S692
Nut
UNF 3/8-24TPI 12 points
Ref# 3   Fig.  5 Page 21 #7 (Qty:8)
 Cylinder block base
 Torque: 35 LBS


70-2620 / E2620  (4 Spares)
Pushrod
6 5/16"
Ref# 4   Fig.  5 Page 21 #7 (Qty:4)
 Pushrod
 ¹ [UK repros 2016 68kmi][MAP alloy@60kmi]


70-9349 / E9349
Pushrod cover tube
Ref# 5   Fig.  5 Page 21 #7 (Qty:2)
 Pushrod cover tube
 ¹ Upgraded to E12575 in 71 US (Ref#5 Fig 5)
 ² Bonnie using the #7 part


70-7310 / E7310  (2 Spares)
O-ring
Viton
Ref# 6   Fig.  5 Page 21 #7 (Qty:2)
 Pushrod cover tube, bottom
 ¹ Use updated part# 71-1283 (Viton) top and bottom


70-4547 / E4547  (3 Spares)
Gasket
.048" is standard (John Healy)
Ref# 7   Fig.  5 Page 21 #7 (Qty:1)
 Cylinder head
 ¹ Smear with grease


70-9418 / E9418
CYLINDER HEAD, WITH VALVE GUIDES
Ref# 8   Fig.  5 Page 21 #7 (Qty:1)
 Cylinder head


70-5347 / E5347
Sleeve
Ref# 9   Fig.  5 Page 21 #7 (Qty:2)
 Head bolts through inlet tracts


70-3827 / E3827
Valve guide, inlet
Ref# 10  Fig.  5 Page 21 #7 (Qty:2)
 Cylinder head
 ¹ FH'10/40K;PD'06/29K;FH'02/14K


70-3828 / E3828
Valve guide, exhaust
Ref# 11  Fig.  5 Page 21 #7 (Qty:2)
 Cylinder head
 ¹ FH'10/40K;PD'06/29K;FH'02/14K


70-9550 / E9550
Carburetter adaptor, left
UNF 1-3/8" x 16 tpi.('69 and later)
Ref# 12  Fig.  5 Page 21 #7 (Qty:1)
 Cylinder head


70-9551 / E9551
Carburetter adaptor, right
Ref# 13  Fig.  5 Page 21 #7 (Qty:1)
 Cylinder head


70-6916 / E6916
Connector
Ref# 14  Fig.  5 Page 21 #7 (Qty:2)
 Carburettor balance pipe


70-4792 / E4792
Pipe, balance
Ref# 15  Fig.  5 Page 21 #7 (Qty:1)
 Inlet manifold


S4932
Nut, locking
Ref# 16  Fig.  5 Page 21 #7 (Qty:2)
 Carburetter adaptor/Cylinder head


70-9516 / E9516
Exhaust pipe adaptor
Ref# 17  Fig.  5 Page 21 #7 (Qty:2)
 Exhaust


70-4603 / E4603
Valve, inlet
Ref# 18  Fig.  5 Page 21 #7 (Qty:2)
 Cylinder head
 ¹ FH'10/40K;PD'06/29K;FH'02/14K


70-2904 / E2904
Valve, exhaust
Ref# 19  Fig.  5 Page 21 #7 (Qty:2)
 Cylinder head
 ¹ FH'10/40K;PD'06/28K;FH'02/14K


70-6439 / E6439
Bottom cup
Ref# 20  Fig.  5 Page 21 #7 (Qty:4)
 Cylinder head, valve stem


70-4221 / E4221
Valve spring, inner (red spot)
(Tool-Spring compressor)
Ref# 21  Fig.  5 Page 21 #7 (Qty:4)
 Cylinder head, valve stem
 ¹ FH'10/40K;PD'06/29K;FH'02/14K


70-7400 / E7400
Valve spring, outer (green spot)
(Tool-Spring compressor)
Ref# 22  Fig.  5 Page 21 #7 (Qty:4)
 Cylinder head, valve stem
 ¹ FH'10/40K;PD'06/29K;FH'02/14K


70-1543 / E1543
Top collar
Ref# 23  Fig.  5 Page 21 #7 (Qty:4)
 Cylinder head, valve stem


WE259A
Collet, split
Ref# 24  Fig.  5 Page 21 #7 (Qty:8)
 Cylinder head, valve stem


70-0327 / E327
Bolt, head
BS 3/8-26TPI X 3 3/8 U.H. (Tool-3/8BS-5/16W)
Ref# 25  Fig.  5 Page 21 #7 (Qty:4)
 Cylinder head
 Torque: 18 LBS


82-2184 / F2184
Washer, plain
3/8
Ref# 26  Fig.  5 Page 21 #7 (Qty:8)
 Cylinder head bolt


70-4771 / E4771
Bolt, head
BS 5/16-26TPI X 3 U.H. (Tool-5/16BS - 1/4W)
Ref# 27  Fig.  5 Page 21 #7 (Qty:1)
 Cylinder head
 Torque: 15 LBS


60-4247 / S25-3
Washer, plain
5/16 x 5/8 x 1/16
Ref# 28  Fig.  5 Page 21 #7 (Qty:1)
 Cylinder head bolt (center bolt)


70-3253 / E3253
O-ring
Viton
Ref# 29  Fig.  5 Page 21 #7 (Qty:2)
 Rocker spindle
 ¹ Triumph corrected size, use updated part#60-3548
 ² Some use sealant here


70-4550 / E4550
Rocker box
Ref# 30  Fig.  5 Page 21 #7 (Qty:1)
 Inlet


70-4551 / E4551
Rocker box
Ref# 31  Fig.  5 Page 21 #7 (Qty:1)
 Exhaust


70-9348 / E9348  (5 Spares)
Joint washer
Ref# 32  Fig.  5 Page 21 #7 (Qty:2)
 Rocker box
 ¹ Walridge'12/wire;MAP'14/plain


70-2980 / E2980  (1 Spares)
Stud
BSW/BSF 1/4-xTPI X 15/16 O.A.
(BSW-20TPI, BSF-26)
Ref# 33  Fig.  5 Page 21 #7 (Qty:6)
 Rocker box


82-0879 / F879  (1 Spares)
Nut
BS 1/4-26TPI (Tool-3/16W open)
Ref# 34  Fig.  5 Page 21 #7 (Qty:6)
 Rocker box mount stud
 Torque: 5 LBS


70-3302 / E3302
Washer, plain
1/4"
Ref# 35  Fig.  5 Page 21 #7 (Qty:6)
 Rocker box mount stud


21-1875 / S1875  (1 Spares)
Bolt
UNC 1/4-20TPI X 2 5/32 U.H. (Tool-3/16W)
Ref# 36  Fig.  5 Page 21 #7 (Qty:4)
 Rocker box
 Torque: 5 LBS
 ¹ Spares: modern bolt
 ² [BT 2012 (Snapped an original)]


60-4248 / S25-13  (2 Spares)
Washer, plain
1/4 x 7/16 x 1/16
Ref# 37  Fig.  5 Page 21 #7 (Qty:4)
 Rocker box mount bolts


70-1596 / E1596
Bolt, head
BS 3/8-26TPI X 5 7/8 U.H. (Tool-3/8BS-5/16W)
Ref# 38  Fig.  5 Page 21 #7 (Qty:4)
 Cylinder head (torque stays)
 Torque: 18 LBS


70-4610 / E4610  (1 Spares)
Cap, inspection
Ref# 39  Fig.  5 Page 21 #7 (Qty:4)
 Valve adjustment


70-3751 / E3751  (6 Spares)
Joint washer, fiber
Fiber
Ref# 40  Fig.  5 Page 21 #7 (Qty:4)
 Rocker box, valve inspection cap
 ¹ Unwise to use too thick o-rings: caps need lots of thread


70-4609 / E4609  (2 Spares)
Spring, locking
Ref# 41  Fig.  5 Page 21 #7 (Qty:4)
 Valve adjustment inspection cap
 ¹ Spares: original


WE170  (4 Spares)
Washer, fiber
Ref# 42  Fig.  5 Page 21 #7 (Qty:4)
 Rocker box inspection cap locking spring
 ¹ Use 60-4263


57-1553 / T1553  (2 Spares)
Screw
BS 1/4-?TPI X 3/8 U.H. Phillips
Ref# 43  Fig.  5 Page 21 #7 (Qty:4)
 Valve inspection cap lock spring


70-1457 / E1457
Rocker
Rocker bore (new): .5002 to .5012 (Newsgroup)
Ref# 44  Fig.  5 Page 21 #7 (Qty:2)
 Rocker box T.S. exhaust and D.S. inlet


70-1458 / E1458
Rocker
Rocker bore (new): .5002 to .5012 (Newsgroup)
Ref# 45  Fig.  5 Page 21 #7 (Qty:2)
 Rocker box D.S. exhaust and T.S. inlet


71-0070 / E1-0070
Rocker ball pin
Ref# 46  Fig.  5 Page 21 #7 (Qty:4)
 Rocker


70-1513 / E1513  (4 Spares)
Pin, adjusting
CEI 5/16x26 .038 Pitch
Ref# 47  Fig.  5 Page 21 #7 (Qty:4)
 Valve adjustment
 ¹ Adj at 3Kmi (ha-ha)
1/4 turn=.01" Ex.004" In.002"
 ² Allen heads 2014@60Kmi
(spares are original)


70-0470 / E0470  (4 Spares)
Nut
CEI 5/16x26 .038 Pitch (Tool-3/16W or adj tool)
Ref# 48  Fig.  5 Page 21 #7 (Qty:4)
 Valve adjuster lock
 ¹ Adj at 3Kmi (ha-ha)
1/4 turn=.01"
Ex.004" In.002"
 ² Steel 2016@66Kmi;Alloy 2014@60Kmi



70-1330 / E1330  (2 Spares)
Washer, thrust
3/8"
Ref# 49  Fig.  5 Page 21 #7 (Qty:2)
 Rocker spindles, Exhaust/Inlet T.S.
 ¹ Spares: 2 used


70-1575 / E1575  (2 Spares)
Washer, thrust
1/2"
Ref# 50  Fig.  5 Page 21 #7 (Qty:6)
 Rocker spindles, 3 Inlet/3 Exhaust
 ¹ Spares: 2 new, 4 used


70-1574 / E1574  (4 Spares)
Washer, spring
9/16" Thackeray
Ref# 51  Fig.  5 Page 21 #7 (Qty:4)
 Rocker spindle
 ¹ Spares: used


70-1512 / E1512
Spindle, rocker
New:.4990-.4995(WS Man);Bores:.5002-.5012 (Newsgroup)
Ref# 52  Fig.  5 Page 21 #7 (Qty:2)
 Rocker box
 ¹ Replaced:2013(Used);2014(NOS)


60-2138 / D2138
Decal (Timing label)
Fig.  6 Page 23 #7
 Contact breaker cover


70-4849 / E4849
Dowel pin
Ref# NI  Fig.  6 Page 23 #7
 Auto advance unit


70-9246 / E9246
Cover
Ref# 1   Fig.  6 Page 23 #7 (Qty:1)
 Timing chest
 ¹ Top, rear-most, and two
bottom-most screws are long


70-4016 / E4016
Patent plate
Ref# 2   Fig.  6 Page 23 #7 (Qty:1)
 Timing cover


60-0208-5 / D208-5
Screw, hammer drive
Ref# 3   Fig.  6 Page 23 #7 (Qty:2)
 Patent plate, timing cover


70-4568 / E4568
Oil seal
Ref# 4   Fig.  6 Page 23 #7 (Qty:2)
 Crankshaft T.S.
 ¹ John Healey: use only Pioneer & Weston (marked PW)
 ² [CZ 2010 40kmi]


70-6387 / E6387
Oil seal
(0.020 in. undersize)
Ref# 4   Fig.  6 Page 23 #7 (Qty:1)
 Crankshaft T.S.
 ¹ For re-ground crankshaft


70-4569 / E4569
Circlip
Ref# 5   Fig.  6 Page 23 #7 (Qty:1)
 Crankshaft oil seal T.S.


57-0989 / T989
Hollow dowel
Ref# 6   Fig.  6 Page 23 #7 (Qty:1)
 Timing cover


14-6609
Screw, Philips
UNC 1/4-20TPI X 1 5/16" U.H.
Ref# 7   Fig.  6 Page 23 #7 (Qty:3)
 Timing cover
 ¹ 5/7o'clock 1 27/64 in. O.A.
9 o'clock 1 1/8 in. O.A.


14-6608  (1 Spares)
Screw, Philips
UNC 1/4-20TPI X 1" U.H.
Ref# 8   Fig.  6 Page 23 #7 (Qty:5)
 Timing cover
 ¹ 10/11/1/2/3o'clock from
patent plate are 1 3/8 in. O.A.


70-8828 / E8828
Bolt
UNF 1/4-26?28?TPI x 2 3/16
(2" U.H., 3/4" thread) (Tool-1/2)
Ref# 9   Fig.  6 Page 23 #7 (Qty:1)
 Auto advance unit
 Torque: 8 LBS
 ¹ I measured 26TPI
But 1/4 UNF should be 28TPI


S25-43
Washer, plain
1/4 x 1/2 x .0615"
Ref# 10  Fig.  6 Page 23 #7 (Qty:1)
 Auto advance unit bolt 23/9


70-4707 / E4707
Grommet, rubber
Ref# 11  Fig.  6 Page 23 #7 (Qty:1)
 Contact breaker leads
 ¹ [CZ 2010 40kmi]


70-7680 / E7680
Bolt, pillar
5/32-32TPI x 3/4 .O.A.
Ref# 12  Fig.  6 Page 23 #7 (Qty:2)
 Contact breaker assembly
 ¹ Probably BSW or BSF


70-6559 / E6559
Washer, plain
Ref# 13  Fig.  6 Page 23 #7 (Qty:2)
 Contact breaker assembly pillar bolt
 ¹ B: Had 2 on each pillar bolt


70-8737 / E8737
Cover
Ref# 14  Fig.  6 Page 23 #7 (Qty:1)
 Contact breaker assembly


70-5049 / E5049  (2 Spares)
Joint washer
Ref# 15  Fig.  6 Page 23 #7 (Qty:1)
 Contact breaker cover plate


60-4256 / GS299  (5 Spares)
Washer, serrated
3/16
Ref# 16  Fig.  6 Page 23 #7 (Qty:2)
 Contact breaker cover plate


70-7354 / E7354  (4 Spares)
Screw
BA 2BA X 1/2 X 13/32 U.H.
Ref# 17  Fig.  6 Page 23 #7 (Qty:2)
 Contact breaker cover plate


99-0771 LUCAS 54419340
Auto advance unit
12 degree advance for Bonnie
Ref# 18  Fig.  6 Page 23 #7 (Qty:1)
 Timing chest


99-0757 LUCAS 54415642
Spring set
Ref# 19  Fig.  6 Page 23 #7 (Qty:1)
 Auto advance unit
 ¹ Lucas 54417992 for stronger


99-0768 LUCAS 54419097
CONTACT BREAKER PLATE ASSEMBLY
Ref# 20  Fig.  6 Page 23 #7 (Qty:1)
 Contact breaker


99-0772 LUCAS 54419827 (6 Spares)
Contact set
Gap .014-.016 IN. Check at 1000 MI.
Ref# 21  Fig.  6 Page 23 #7 (Qty:2)
 Contact breaker plate
 Orient:
 ¹ Blk/Yel (Rear) T.S.
Blk/Wht (forward) D.S.
 ² Spares: Lucas/Japanese


99-0769
Screw, noncentric with pin
Ref# 22  Fig.  6 Page 23 #7 (Qty:2)
 Breaker points adjustment


60-2133 / D2133
Switch, oil pressure
Smiths(early) are tapered, Veglia(later) straight (shoulder)
Ref# 23  Fig.  6 Page 23 #7 (Qty:1)
 Timing cover
 Torque: DON'T OVR!
 ¹ Have blanking plug
But not installed-See E9526


60-2045 / D2045  (2 Spares)
Cover
Ref# 24  Fig.  6 Page 23 #7 (Qty:1)
 Oil pressure switch
 ¹ Eurojamb.com $14


14-1427
Stud
UNC/UNF 5/16-18TPI/24TPI X 3 O.A.
Ref# 1   Fig.  7 Page 25 #7 (Qty:2)
 Gearbox


57-0989 / T989
Hollow dowel
Ref# 2   Fig.  7 Page 25 #7 (Qty:4)
 Gearbox inner cover


57-3650 / T3650
Camplate
Ref# 3   Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover
 ¹ [BT 2015 65kmi]


57-3660 / T3660
Plunger, camplate index
Ref# 4   Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover
 ¹ [BT 2015 65kmi SRM)


57-1604 / T1604
Spring, index plunger (strong, as needed)
3 17/32" Long; 26 coils
Ref# 5   Fig.  7 Page 25 #7
 Gear selectors


57-3661 / T3661
Spring, camplate plunger
Len:2 1/2 in.; Coils: 22; Spring pressure:5-6 lbs/in.
Ref# 5   Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover


57-2172 / T2172
Index plunger holder
(Tool-3/4")
Ref# 6   Fig.  7 Page 25 #7 (Qty:1)
 Gear selectors


57-2608 / T2608
Selector fork
Mainshaft selector, longer than 57-0913
Ref# 7   Fig.  7 Page 25 #7 (Qty:1)
 Mainshaft


57-0913 / T913
Selector fork
Layshaft selector, shorter than 57-2608
Ref# 8   Fig.  7 Page 25 #7 (Qty:1)
 Layshaft


57-2595 / NT261
Rollers
O.D.:Orig (65Kmi).4370-72,SRM-.464-67,MAP-.4395
Ref# 9   Fig.  7 Page 25 #7 (Qty:2)
 Gear selector forks
 ¹ Spares are new from MAPCycle, still using originals


57-0291 / T291
Selector fork rod
Ref# 10  Fig.  7 Page 25 #7 (Qty:1)
 Gear selectors


57-1606 / T1606 TIMKEN M11121
Bearing, needle roller, layshaft high gear
Closed end needle roller
1 1/6" x 7/8" x 3/4"
Ref# 11  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox casing
 ¹ Also shown as Ref.14/Fig.2
 ² [BTM 2016 68.8Kmi][CZ 2010 40kmi]


57-1607 / T1607
Washer, thrust
Ref# 12  Fig.  7 Page 25 #7 (Qty:2)
 Gearbox inner cover, layshaft
 Orient: Grooved sides face AWAY from bearings
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-3766 / T3766
Cover
Ref# 13  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover


57-1614 / T1614 TIMKEN B1112
Bearing, needle roller
Open end needle roller
1 1/6" x 7/8" x 3/4"
Ref# 14  Fig.  7 Page 25 #7 (Qty:1)
 Layshaft, low gear end
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-0412 / T412
Bush
BoreD 0.6245-.6255" Shaft clearance 0.0007-.0032"
Ref# 15  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover


57-0045 / T45
Kickstart stop
Ref# 16  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover


57-0397 / T397
Quadrant
Ref# 17  Fig.  7 Page 25 #7 (Qty:1)
 Gear selectors
 Orient: Wider pivot boss goes towards gear side
 ¹ [BT 2015 65kmi]


57-1896 / T1896
Quadrant spindle
Ref# 18  Fig.  7 Page 25 #7 (Qty:1)
 Gear selectors


5/64x1 3/8
Pin, split
(5/64" X 1 3/8")
Ref# 19  Fig.  7 Page 25 #7 (Qty:2)
 Gear selectors
 ¹ [BT 2015 65kmi]


21-1907 / S1907
Bolt
UNC 5/16-18TPI X 1 1/8 U.H.
Ref# 20  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover


70-3446 / E3446
Washer, plain
O.D. 17/32 in. I.D. 5/32 in. Thick ~1/16 in.
Ref# 21  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover
 ¹ Bonnie has two


14-6608
Screw, Phillips
UNC 1/4-20TPI X 1" U.H. (Tool-Phillips)
Ref# 22  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover


14-7023
Screw, Allen
UNC 5/16-18TPI X 1 3/4" U.H.
Ref# 23  Fig.  7 Page 25 #7 (Qty:1)
 Gearbox inner cover


70-4752 / E4752  (3 Spares)
Sealing ring
ID 15/16; OD 1 3/16; 1/8" (3.2mm) thick; square profile
Ref# 63  Fig.  5 Page 25 1971 Parts (Qty:2)
 Pushrod cover tube, bottom


57-2436 / T2436
MAINSHAFT C/W LOW GEAR (16T)
UNF Dia.DS-.8098/.8103";TS-.7494/.7498";Len:11 19/64";9/16-18UNF
Ref# 1   Fig.  8 Page 27 #7 (Qty:1)
 Gearbox
 ¹ [BT 2016 68kmi Baxter][BT 2015 65kmi SRM (Pitted)]


57-3988 / PT108B
Bush
Ref# 2   Fig.  8 Page 27 #7 (Qty:1)
 Clutch rod, T.S.
 ¹ [BT 2015 65kmi]


57-2316 / T2316
Mainshaft high gear (26T)
Bore dia-.8135/.8145"; Clear-.0032/.0047"; Bush Len-2 19/32
Ref# 3   Fig.  8 Page 27 #7 (Qty:1)
 Gearbox


57-1370 / T1370
Bush
BoreDia 0.8135-.8145" Clearance .0032-47" Len 2 19/32"
Ref# 4   Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft high gear
 ¹ Bush protrusion 7/16"
Before DU66247, none after)
 ² [BT 2015 65kmi]


57-2378 / T2378
Mainshaft third gear
(24T)
Ref# 5   Fig.  8 Page 27 #7 (Qty:1)
 Gearbox


57-0916 / T916
Mainshaft second gear
(20T)
Ref# 6   Fig.  8 Page 27 #7 (Qty:1)
 Gearbox


57-0926 / T926
Layshaft low gear (30T)
BUSH bore dia:0.8135-.8145" BUSH clearance:0.0025-.0045"
Ref# 7   Fig.  8 Page 27 #7 (Qty:1)
 Gearbox


57-0928 / T928
Bush
BoreD 0.8135-.8145" Shaft clearance 0.0025-45"
Ref# 8   Fig.  8 Page 27 #7 (Qty:1)
 Layshaft low gear
 ¹ [BT 2015 65kmi]


57-1065 / T1065
Layshaft second gear
(26T)
Ref# 9   Fig.  8 Page 27 #7 (Qty:1)
 Gearbox


57-2379 / T2379
Layshaft third gear
(22T)
Ref# 10  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox


57-2093 / T2093
LAYSHAFT, C/W HIGH GEAR (20T)
Dia:.6845/6850 in. T.S.& D.S.; Len: 6 31/64 in.
Ref# 11  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox


57-1916 / T1916
Sprocket
Ref# 12  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox (17T)


57-1917 / T1917
Sprocket
Ref# 12  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox (18T)


57-1918 / T1918
Sprocket
(Tool-Z151)
Ref# 12  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox (19T)
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-1919 / T1919
Sprocket
Ref# 12  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox (20T)


57-1952 / T1952
Sprocket
Ref# 12  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox (15T)


57-1953 / T1953
Sprocket
Ref# 12  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox (16T)


57-2116 / T2116
Washer, tab (lock)
Inside tabs
Ref# 13  Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft, gearbox sprocket
 ¹ [BT 2015 65kmi]


57-0440 / T440
Nut
BS 1 1/4" (Tool-Z63)
Ref# 14  Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft, gearbox sprocket
 Torque: 50 LBS
 ¹ Remove w. torque wrench if difficult
 ² [BT 2015 65kmi] Found finger tight Jan 2008


57-0448 / T448
Bearing, mainshaft high gear
1 1/4 x 2 1/2 x 5/8" ball journal (Tool-Z15 2 1/2" drift)
Ref# 15  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox casing
 ¹ [BTM 2016 68.8kmi][CZ 2010 40kmi]


70-0489 / E489
Circlip
Ref# 16  Fig.  8 Page 27 #7 (Qty:1)
 High gear bearing
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-0946 / T946
Oil seal
Ref# 17  Fig.  8 Page 27 #7 (Qty:1)
 High gear bearing
 Orient: Open lip/springs face gearbox
 ¹ [BT 2015 65kmi]


S35-7
Bearing, mainshaft T.S.
3/4 x 1 7/8 x 9/16" ball journal (Tool-1 7/8 drift)
Ref# 18  Fig.  8 Page 27 #7 (Qty:1)
 Inner gearbox cover
 ¹ [BT 2015 60kmi][CZ 2010 40kmi]


57-0280 / T280  (1 Spares)
Circlip
Ref# 19  Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft bearing
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-1962 / T1962
Washer, plain
3/4"
Ref# 20  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox mainshaft
 ¹ [BT 2015 65kmi]


57-1963 / T1963
Sleeve
Ref# 21  Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft, kickstarter pinion sleeve
 ¹ [BT 2015 65kmi]


57-1250 / T1250
Spring
Free length 1/2 in.
Ref# 22  Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft, kickstarter pinion
 ¹ [BT 2015 65kmi]


57-0730 / T730
Kickstarter pinion
Ref# 23  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox outer cover


57-0731 / T731
Kickstarter ratchet
Ref# 24  Fig.  8 Page 27 #7 (Qty:1)
 Gearbox outer cover


57-2240 / T2240
Washer, tab
Ref# 25  Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft T.S., kickstart ratchet
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


21-0594 / S594
Nut
UNF 9/16-18TPI Thin
Ref# 26  Fig.  8 Page 27 #7 (Qty:1)
 Kickstarter ratchet
 Torque: 45 LBS
 ¹ Remove w. torque wrench if difficult
 ² [BT 2015 65kmi] Found loose 2007


57-1736 / T1736
Clutch operating rod
Len. 11.822/11.812 in. Dia. 7/32 in.
Ref# 27  Fig.  8 Page 27 #7 (Qty:1)
 Mainshaft


57-3760 / T3760
Cover
Ref# 1   Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-0023 / T23
Bush
BoreD 0.751-.752" Clearance .003-5" Spring Len 1/2"
Ref# 2   Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter spindle bush
 ¹ #7 reverses Ref# for 57-0043 & 57-0023


57-0057 / T57
Bush
BoreD 0.7495-.7505" Shaft clearance .0005-.0025"
Ref# 3   Fig.  9 Page 29 #7 (Qty:1)
 Gearshift spindle bush (outer)
 ¹ #7 reverses Ref# for 57-0057 & 57-0023
 ² [BT 2015 65kmi]


57-0047 / T47
Anchor pin
Ref# 4   Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter spring


21-0547 / S547
Stud
UNC/UNF 1/4-20TPI/28TPI X 7/8 O.A.
Ref# 5   Fig.  9 Page 29 #7 (Qty:4)
 Clutch lever assembly


57-1956 / T1956
Oil seal
Ref# 6   Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter
 ¹ [CZ 2010 40kmi]


57-1955 / T1955
Oil seal housing
Ref# 7   Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter


57-0408 / T408/9
Gearshift quadrant
Ref# 8   Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover
 ¹ [btm 66Kmi]


70-3309 / E3309
O-ring
Ref# 9   Fig.  9 Page 29 #7 (Qty:1)
 Gearchange quadrant
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-0404 / T404
Spring, quadrant return
Curved; Free length: 1 3/4"; Coils: 12
Ref# 10  Fig.  9 Page 29 #7 (Qty:2)
 Gearchange quadrant
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-0406 / T406
Plunger, gearchange quadrant
OD 0.4315-.4320" Bore clearance 0.0005-.0015"
Ref# 11  Fig.  9 Page 29 #7 (Qty:2)
 Gearchange quadrant
 Orient: Single bevel to guide plate
 ¹ Height: Orig.936-.937"; MAPCycle.901-.902"; New unused.860"
 ² [BT 2015 66kmi Baxter] Like new spares are from MAPCycle


57-0405 / T405
Spring, plunger
Free len: 1 1/4"; Coils: 12
Ref# 12  Fig.  9 Page 29 #7 (Qty:2)
 Gearchange quadrant plunger
 ¹ Like new


57-0407 / T407
Guide plate
Ref# 13  Fig.  9 Page 29 #7 (Qty:1)
 Gearchange plunger assembly
 Orient: Beveled edges face away from center
 ¹ Original part
 ² [BT 2015 65kmi]


70-1612 / E1612  (4 Spares)
Washer, serrated
1/4x7/16 serrated internal
Ref# 14  Fig.  9 Page 29 #7 (Qty:4)
 Gearchange guideplate


14-0301  (4 Spares)
Nut, plain
UNF 1/4-28TPI (Tool-11mm)
Ref# 15  Fig.  9 Page 29 #7 (Qty:4)
 Gearchange guideplate


T25A
Kickstarter quadrant
Ref# 16  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-0031 / T31
Kickstarter return spring
Ref# 17  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


T24A
Kickstarter axel
Ref# 18  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-3629 / T3629
ClUTCH LEVER ASSEMBLY
Ref# 19  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-2191 / T2191
Clutch lever
Ref# 20  Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


57-1710 / T1710
Clutch lever shaft
Ref# 21  Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


57-1771 / T1771  (1 Spares)
Ball, steel 3/8" dia.
(3/8 in. dia.)
Ref# 22  Fig.  9 Page 29 #7 (Qty:3)
 Clutch lever assembly, thrust plate
 ¹ Btwn clutch lever & thrust plate


57-1711 / T1711
Thrust plate
Ref# 23  Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


57-1712 / T1712
Spring, conical
Ref# 24  Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly return spring (thrust plate)


GS127
Washer, plain
Ref# 25  Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assy


5/64x1/2
Pin, split
(5/64" X 1/2")
Ref# 26  Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


21-1879 / S1879
Screw, countersunk
UNC 1/4-20TPI X 13/32 O.A. Slotted
Ref# 27  Fig.  9 Page 29 #7 (Qty:2)
 Clutch lever assy


57-1646 / T1646
Rubber cover
Ref# 28  Fig.  9 Page 29 #7 (Qty:1)
 Clutch cable


57-3762 / T3762
Abutment
Ref# 29  Fig.  9 Page 29 #7 (Qty:1)
 Clutch cable


60-4247 / S25-3
Washer, plain
5/16 x 5/8 x 1/16
Ref# 30  Fig.  9 Page 29 #7 (Qty:2)
 Domed nuts, gearbox outer cover


14-0302  (2 Spares)
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 31  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover (locknut for clutch cable)


21-1878 / S1878
Screw, Phillips
UNC 1/4-20TPI X 2 3/4 U.H.
Ref# 32  Fig.  9 Page 29 #7 (Qty:2)
 Gearbox outer cover
 Orient: Top & bottom screws (match case locators)
 ¹ Fig 9 is wrong/confusing.


14-6609
Screw, Philips
UNC 1/4-20TPI X 1 5/16" U.H.
Ref# 33  Fig.  9 Page 29 #7 (Qty:2)
 Gearbox outer cover


14-6608
Screw, Philips
UNC 1/4-20TPI X 1" U.H.
Ref# 34  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover
 Orient: Rear-most screw


57-3757 / T3757
Gearshift pedal
Ref# 35  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


14-0201
Bolt
UNF 1/4-28TPI X 1 U.H. (Tool-7/16")
Ref# 36  Fig.  9 Page 29 #7 (Qty:1)
 Gearchange pedal


57-2450 / T2450  (3 Spares)
Rubber
Ref# 37  Fig.  9 Page 29 #7 (Qty:1)
 Gearchange pedal


57-3632 / T3632
KICKSTARTER, FOLDING COMPLETE ASSEMBLY
Ref# 38  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-2173 / T2173
Kickstarter lever
Ref# 39  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter assembly


57-1272 / T1272
Kickstarter pedal
Ref# 40  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter assembly


57-1167 / T1167
Spring
Ref# 41  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal assembly


S70-3
Ball, steel
(1/4 in. dia.)
Ref# 42  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal


21-0541 / S541
Bolt
UNF 5/16-24TPI x 1 1/8 (Tool-1/2")
Ref# 43  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal


57-2330 / T2330  (1 Spares)
Rubber
Ref# 44  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal


57-1222 / T1222
Pin; nut; washer
Ref# 45  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter lever
 Orient: Nut must face forward for clearance with footrest
 ¹ One Ref# for all


21-0544 / S544
Nut, domed
UNF 5/16-24TPI (Tool-1/2")
Ref# 46  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-2166 / T2166
Cap, inspection
Ref# 47  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover, filler/inspection port


70-8782 / E8782
O-ring
Ref# 48  Fig.  9 Page 29 #7 (Qty:1)
 Filler plug


21-0586 / S586  (1 Spares)
Nut, locking
UNF 9/16-18TPI (Tool-Lock-plate & 7/8")
Ref# 1   Fig. 10 Page 31 #7 (Qty:1)
 Clutch securing nut
 Torque: 50 LBS
 ¹ Renew after removing
 ² Found not very tight 2016 [BT 2016 68kmi][BT 2015 65kmi]


57-1734 / T1734
Clutch hub
(Tool-CD222)
Ref# 2   Fig. 10 Page 31 #7 (Qty:1)
 Clutch
 ¹ Bonnie uses MAP 57-3929 to match newer center/thrust washer


57-1735 / T1735  (1 Spares)
Washer, thrust
Thickness .052/.054 in.
Ref# 3   Fig. 10 Page 31 #7 (Qty:1)
 Clutch center
 Orient: 57-3931 Copper side out>clutch basket/57-1735 Bevel>hub
 ¹ [BT 2015 (Updated to MAP 57-3931 for '70 clutch hub/center)]


57-0394 / T394
Rollers
Dia-.2495/.2500"; Length-.231/.236"
Ref# 4   Fig. 10 Page 31 #7 (Qty:20)
 Clutch hub


57-1570 / T1570
Sprocket (58T duplex)
(Tool-Extractor D662/3)
Ref# 5   Fig. 10 Page 31 #7 (Qty:1)
 Clutch sprocket and housing
 ¹ Use DA50/1 before DU.48145
 ² [BT 2015 65kmi]


57-1719 / T1719
Clutch center
(Tool-Center Extractor)
Ref# 6   Fig. 10 Page 31 #7 (Qty:1)
 Clutch sprocket and housing
 ¹ [BT 2015 65kmi MAP unit]


57-1720 / T1720
Plate, inner, clutch center
Ref# 7   Fig. 10 Page 31 #7 (Qty:1)
 Clutch center


57-1040 / T1040
Screw, countersunk
BA 1BA x 9/16 x 0.417" U.H.
Ref# 8   Fig. 10 Page 31 #7 (Qty:6)
 Inner & Outer clutch center plates
 ¹ Added


57-2538 / T2538
Shock absorber spider
Ref# 9   Fig. 10 Page 31 #7 (Qty:1)
 Clutch center
 Orient: Wider shoulder engages inner clutch center plate


57-1722 / T1722
Rubber, drive (large)
Ref# 10  Fig. 10 Page 31 #7 (Qty:3)
 Clutch center
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-1723 / T1723
Rubber, rebound (small)
Ref# 11  Fig. 10 Page 31 #7 (Qty:3)
 Clutch center
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


57-1724 / T1724
Plate, outer, clutch center
Ref# 12  Fig. 10 Page 31 #7 (Qty:1)
 Clutch center


T423A
Pin, screwed
(1 27/32 in. U.H.)
Ref# 13  Fig. 10 Page 31 #7 (Qty:3)
 Inner plate


57-1362 / T1362
Plate, clutch, driving (bonded)
Ref# 14  Fig. 10 Page 31 #7 (Qty:6)
 Clutch sprocket and housing unit
 ¹ Min.thickness .030" (Haynes)


57-1363 / T1363
Plate, clutch, driven (steel)
Ref# 15  Fig. 10 Page 31 #7 (Qty:6)
 Clutch sprocket and housing unit


57-2156 / T2156
Plate, clutch, pressure
Ref# 16  Fig. 10 Page 31 #7 (Qty:1)
 Clutch sprocket and housing unit


57-2159 / T2159
Pin, adjuster
Ref# 17  Fig. 10 Page 31 #7 (Qty:1)
 Clutch rod
 ¹ In till pressure plate lifts
Then back off 1 turn
 ² One turn=1/16" btw p/plate & rod


14-0403
Nut, locking
UNF 3/8-24TPI thin locking (Tool-9/16)
Ref# 18  Fig. 10 Page 31 #7 (Qty:1)
 Clutch adjuster pin


57-1931 / T1931
Spring cup
Ref# 19  Fig. 10 Page 31 #7 (Qty:3)
 Clutch pressure plate


57-1830 / T1830  (3 Spares)
Spring, clutch
Free length 1 13/16 in.
Ref# 20  Fig. 10 Page 31 #7 (Qty:3)
 Clutch pressure plate
 ¹ Spares: used (original)


57-2526 / T2526
Nut
BS 1/4-26TPI
Ref# 21  Fig. 10 Page 31 #7 (Qty:3)
 Clutch pressure plate spring adjustment
 ¹ Apr/2011: 12-13 turns


S66-1
Key
Half-moon
Ref# 22  Fig. 10 Page 31 #7 (Qty:1)
 Mainshaft/Clutch hub
 ¹ [BT 2015 65kmi] Found broken 2015


57-2279 / T2279  (2 Spares)
Washer, cupped (flat)
9/16x1 3/8 Thickness: Original.160"; BCS.250"
Ref# 23  Fig. 10 Page 31 #7 (Qty:1)
 Clutch nut
 ¹ Cupped washer discont > motor D.....
 ² Spares: 1 new, 1 used


70-4704 / E4704  (1 Spares)
Tube, oiler
Ref# 1   Fig. 11 Page 33 #7 (Qty:1)
 Primary chain oiler tube
 ¹ [CZ 2010 40kmi][BT 2011]


70-4705 / E4705
Clip
Ref# 2   Fig. 11 Page 33 #7 (Qty:1)
 Primary chain oiler tube
 ¹ [CZ 2010 40kmi]


60-4250 / S26-2  (8 Spares)
Washer, spring
1/4
Ref# 3   Fig. 11 Page 33 #7 (Qty:1)
 Primary chain oiler tube clip


14-0101  (4 Spares)
Bolt
UNF 1/4-28TPI X 7/16 U.H. (Tool-7/16)
Ref# 4   Fig. 11 Page 33 #7 (Qty:2)
 Primary chain oiler tube


60-0530 / D530 TSUBAKI 530QR
Chain, rear
(5/8 x 3/8 in. x 104 links)*
Ref# 5   Fig. 11 Page 33 #7 (Qty:1)
 Rear wheel
 Orient: Slack: 3/4" on tires, tightest; or 1 3/4" on stand, slackest
 ¹ '15@65K(TSU)'14@60K(TSU)'13@53K(REN)
 ² '12@50K(ECO)'11@43K(ECO)
'07@37K(REN)'04@22K(TSU)


70-3832 / E3832
Joint washer
Ref# 6   Fig. 11 Page 33 #7 (Qty:1)
 Inner cover plate
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


70-7037 / E7037
Inner cover plate
Ref# 7   Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase


70-7565 / E7565
Oil seal
Ref# 8   Fig. 11 Page 33 #7 (Qty:1)
 Inner cover plate
 Orient: Open lip/springs to primary case and flush on that side
 ¹ [BT 2015 65kmi][CZ 2010 40kmi]


70-3821 / E3821
Screw, countersunk
BA 2BA X 5/16 X 15/16" U.H.
Ref# 9   Fig. 11 Page 33 #7 (Qty:6)
 Inner cover plate
 ¹ [CZ 2010 40kmi]


70-5976 / E5976
Chain tensioner abutment
Ref# 10  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase


70-6061 / E6061
Tensioner blade
Ref# 11  Fig. 11 Page 33 #7 (Qty:1)
 Primary chain tensioner
 ¹ BCS: 70-6283(Tri 500) OK


70-4152 / E4152
Tie rod
Ref# 12  Fig. 11 Page 33 #7 (Qty:1)
 Primary chain tensioner


70-5977 / E5977
Trunnion
Ref# 13  Fig. 11 Page 33 #7 (Qty:1)
 Primary chain tensioner


70-9703 / E9703
Nut, sleeve
(Tool-D496)
Ref# 14  Fig. 11 Page 33 #7 (Qty:1)
 Primary chain tensioner


60-0477 / D477
Chain, primary
(3/8 in. duplex) (Tool-D496)
Ref# 15  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase
 Orient: Shop manual: 3/8" (1/2" elsewhere) free tightest point
 ¹ '15@65K(BCS J/T)'13@53.3K(Wal 11.7)'11@42.5K(BCS J/T 10.8)


21-1866 / S1866
Stud
UNC/UNF OR BSW/ 5/16-18TPI/24TPI X 4 11/32 O.A.
Ref# 16  Fig. 11 Page 33 #7 (Qty:2)
 Stator stud (forward, top and bottom)


21-1867 / S1867
Stud
UNC/UNF OR BSW/ 5/16-18TPI/24TPI
Ref# 17  Fig. 11 Page 33 #7 (Qty:1)
 Stator stud, aft


99-1006 LUCAS 47205
Stator, RM21
(Tool-Wheel puller)
Ref# 18  Fig. 11 Page 33 #7 (Qty:1)
 Crankshaft, D.S.


70-8992 / E8992
Nut, sleeve
UNC 1/2-13TPI
Ref# 19  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase


70-4144 / E4144  (3 Spares)
Grommet, rubber
Ref# 20  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase, alternator leads
 Orient: Inside primary chaincase
 ¹ '13 (cut by chain)
'11 (cut by chain)


71-1345 / E1-1345  (1 Spares)
Grommet, rubber
Ref# 20  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase, alternator leads
 Orient: Outside primary chaincase
 ¹ Not shown/listed in #7
 ² Ref#20 groups w inside grommet


70-5449 / E5449
Plastic sleeve
Ref# 21  Fig. 11 Page 33 #7 (Qty:1)
 Primary chain tensioner


60-4247 / S25-3
Washer, plain
5/16 x 5/8 x 1/16
Ref# 22  Fig. 11 Page 33 #7 (Qty:3)
 Stator mounting stud


14-0702  (5 Spares)
Nut, locking
UNF 5/16-24TPI thin Philidas (Tool-1/2 deep socket)
Ref# 23  Fig. 11 Page 33 #7 (Qty:3)
 Stator studs
 Torque: 20 LBS


57-1770 / T1770
Joint washer
Ref# 24  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase cover
 ¹ [BT 2011/14/15][CZ 2010 40kmi]


70-9245 / E9245
Cover
Ref# 25  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase


57-2440 / T2440
Cover, rotor
Ref# 26  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase


57-2442 / T2442  (1 Spares)
Joint washer
Ref# 27  Fig. 11 Page 33 #7 (Qty:1)
 Rotor cover
 ¹ [CZ 2010 40kmi]


82-4129 / F4129  (3 Spares)
Screw, Philips
BA 2BA X 7/16
Ref# 28  Fig. 11 Page 33 #7 (Qty:3)
 Rotor cover, primary chaincase
 ¹ MAP's are 1/2"


70-2441 / E2441
Washer, copper
Copper 1/4" I.D.
Ref# 29  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase level plug
 ¹ Same as gearbox level/drain
 ² Use as spacer for tach drive


57-2559 / T2559
Drain and adjuster plug
Ref# 30  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase
 ¹ #7 Ref#44/p15 referenced as E6347


57-1738 / T1738
Washer, fiber
7/16"
Ref# 31  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase drain/adjuster plug


57-2166 / T2166
Cap, inspection
Ref# 32  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase, clutch adjustment


70-8782 / E8782
O-ring
Ref# 33  Fig. 11 Page 33 #7 (Qty:1)
 Inspection cap


14-6608
Screw, Philips
UNC 1/4-20TPI X 1" U.H.
Ref# 34  Fig. 11 Page 33 #7 (Qty:6)
 Primary chaincase cover
 ¹ Broke and replaced 7/2010


14-6620
Screw, Philips
UNC 5/16-18TPI X 29/32" U.H. (1/4-20TPI?)
Ref# 35  Fig. 11 Page 33 #7 (Qty:2)
 Primary chaincase cover


21-0544 / S544
Nut, domed
UNF 5/16-24TPI (Tool-1/2")
Ref# 36  Fig. 11 Page 33 #7 (Qty:2)
 Primary chaincase cover (stator studs)
 Torque: 10 LBS


82-1880 / F1880
Washer, copper
5/16"
Ref# 37  Fig. 11 Page 33 #7 (Qty:2)
 Primary chaincase cover (stator studs)


57-2443 / T2443
Timing pointer
Ref# 38  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase cover


14-6101  (2 Spares)
Bolt, chaincase oil level plug
UNC 1/4-20TPI
Ref# 39  Fig. 11 Page 33 #7 (Qty:1)
 Primary chaincase level plug
 ¹ [CZ 2010 40kmi Helixed]


82-7843 / F7843
Front frame
Ref# 1   Fig. 12 Page 35 #7 (Qty:1)
 Frame


97-0111 / H111
Steering race cups
Ref# 2   Fig. 12 Page 35 #7 (Qty:2)
 Frame, front


60-2364 / S70-3
Ball, steel
(1/4 in. dia.)
Ref# 3   Fig. 12 Page 35 #7 (Qty:40)
 Steering races
 ¹ Repack grease @12,000 miles
 ² [BT 2014 60kmi]


97-1018 / H1018
Top cone and dust cover
Ref# 4   Fig. 12 Page 35 #7 (Qty:1)
 Steering races


83-1267 / F11267
Center stand
Ref# 5   Fig. 12 Page 35 #7 (Qty:1)
 Frame, rear
 ¹ About $100us from Feked.com


57-2331 / T2331  (1 Spares)
Rubber
Ref# 6   Fig. 12 Page 35 #7 (Qty:1)
 Center stand


82-1978 / S1978  (4 Spares)
Bolt, pivot
Screws through threads in center stand before nut threads on
Ref# 7   Fig. 12 Page 35 #7 (Qty:2)
 Center stand
 ¹ TS: nut must be started as bolt threads through center stand
 ² 82-5678 Early/82-1978 T120/21-1978 Trident


83-1270 / F11270  (1 Spares)
Washer, tab
Ref# 8A  Fig. 12 Page 35 #7 (Qty:2)
 Center stand
 ¹ Can't find correct original replacements


82-5679 / F5679  (5 Spares)
Washer, plain
.5" x .875" x .093"
Ref# 8   Fig. 12 Page 35 #7 (Qty:2)
 Center stand


14-0404  (4 Spares)
Nut, locking
UNF 7/16-20TPI thin locking
Ref# 9   Fig. 12 Page 35 #7 (Qty:2)
 Center stand
 ¹ Can't find correct original replacements


82-4671 / F4671  (1 Spares)
Spring
Ref# 10  Fig. 12 Page 35 #7 (Qty:1)
 Center stand return
 ¹ Spare is slightly bent


82-7849 / F7849
Side stand
Ref# 11  Fig. 12 Page 35 #7 (Qty:1)
 Frame, front


82-7021 / F7021
Bolt, pivot
Ref# 12  Fig. 12 Page 35 #7 (Qty:1)
 Side stand


14-0703
Nut, locking
UNF 3/8-24TPI thin Philidas
Ref# 13  Fig. 12 Page 35 #7 (Qty:1)
 Side stand bolt F7021
 Orient: Nut faces out


82-8392 / F8392
Spring
Ref# 14  Fig. 12 Page 35 #7 (Qty:1)
 Side stand return


82-8036 / F8036
Rear frame
Ref# 15  Fig. 12 Page 35 #7 (Qty:1)
 Frame


21-1801 / S1801
Stud
UNF 3/8-24TPI X 3 7/8 O.A.
Ref# 16  Fig. 12 Page 35 #7 (Qty:1)
 Main/rear frame (top)


60-4259 / S26-1  (3 Spares)
Washer, spring
3/8 x 19/32 x 7/32
Ref# 17  Fig. 12 Page 35 #7 (Qty:2)
 Main/rear frame (top)


14-0303
Nut, plain
UNF 3/8-24TPI (Tool-9/16)
Ref# 18  Fig. 12 Page 35 #7 (Qty:2)
 Main/rear frame (top)


14-0251
Bolt
UNF 7/16-20TPI X 2 11/16 U.H.
Ref# 19  Fig. 12 Page 35 #7 (Qty:2)
 Main/rear frame bottom, front


82-4370 / F4370  (6 Spares)
Washer, plain
7/16 x 15/16
Ref# 20  Fig. 12 Page 35 #7 (Qty:2)
 Main/rear frame (bottom front, for nut 35/21)


14-0304
Nut, plain
UNF 7/16-20TPI (Tool-3/8W (or 5/8"?))
Ref# 21  Fig. 12 Page 35 #7 (Qty:2)
 Main/rear frame, bottom front, bolt 35/19


PCW73A
Washer, spring
Ref# 22  Fig. 12 Page 35 #7 (Qty:2)
 Front/rear frame, bottom rear under bolt 35/23


21-0588 / S588
Bolt
?-?TPI X 1 3/16 U.H. (Tool-5/8)
Ref# 23  Fig. 12 Page 35 #7 (Qty:2)
 Rear/main frame, bottom rear


82-7155 / F7155
Steering stop
Ref# 24  Fig. 12 Page 35 #7 (Qty:2)
 Frame, front


83-0045 / F10045
Swinging fork
Ref# 1   Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork
 ¹ Grease@1,000 mi.intervals


82-6042 / F6042
Bush, pivot
Ref# 2   Fig. 13 Page 37 #7 (Qty:2)
 Swinging fork
 ¹ [BT 2013 53kmi]


NW100
Grease nipple
UNF 1/4x28
Ref# 3   Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork
 ¹ Grease@1,000 mi.intervals
 ² B:45Deg to clear oil filter


WE170
Washer, fiber
Ref# 4   Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork grease nipple
 ¹ Use 60-4263


82-6821 / F6821
Sleeve
Ref# 5   Fig. 13 Page 37 #7 (Qty:2)
 Swinging fork


82-5313 / F5313
Distance tube
Ref# 6   Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork


82-7848 / F7848  (1 Spares)
Washer, flanged
Ref# 7   Fig. 13 Page 37 #7 (Qty:2)
 Swinging fork


21-0620 / S620
Bolt
BS 9/16-?20TPI/16TPI X 8 5/8 U.H. (Tool-7/8)
Ref# 8   Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork
 Torque: 45 LBS
 Orient: Bolt head to T.S.
 ¹ Is this bolt 20TPI, or 16 TPI?


82-5944 / F5944  (4 Spares)
Washer, tab
Ref# 9   Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork


21-0545 / S545
Nut
UNC 9/16-12TPI (Tool-15/16)
Ref# 10  Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork, bolt 37/8
 Torque: 45 LBS


82-7365 / F7365
Torque stay, rear brake
Ref# 11  Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork


21-1802 / S1802
Bolt
UNF 7/16-20TPI X 27/32 U.H.
Ref# 12  Fig. 13 Page 37 #7 (Qty:1)
 Swinging fork to frame


PCW73A
Washer, spring
Ref# 13  Fig. 13 Page 37 #7 (Qty:2)
 Swinging fork, torque stay


14-0304
Nut, plain
UNF 7/16-20TPI (Tool-3/8W)
Ref# 14  Fig. 13 Page 37 #7 (Qty:2)
 Torque stay, front (swingarm) and rear (brake plate)


82-8090 / F8090  (4 Spares)
O-ring
Ref# 15  Fig. 13 Page 37 #7 (Qty:2)
 Swinging fork


60-2024 / D2024 FROM INTERNET 64052107
Shock absorber, rear
Ref# 16  Fig. 13 Page 37 #7 (Qty:2)
 Rear shock absorber
 ¹ [2012 53kmi New Pair (Walridge)]



Damper unit
REF
Ref# 17  Fig. 13 Page 37 #7 (Qty:2)
 Rear shock absorber


99-0122 FROM INTERNET 64533645
Bush, bonded
Ref# 18  Fig. 13 Page 37 #7 (Qty:4)
 Rear shock absorber


99-0107 FROM INTERNET 9054/171
Clips, retainer
Ref# 19  Fig. 13 Page 37 #7 (Qty:4)
 Rear shock absorber springs


99-1047 FROM INTERNET 64544234
Spring, H.D. chrome
145 lbs.
Ref# 20  Fig. 13 Page 37 #7 (Qty:2)
 Shock absorber


99-1048 FROM INTERNET 64543708
Spring, chrome
100 lbs.
Ref# 20  Fig. 13 Page 37 #7 (Qty:2)
 Shock absorber


14-0235
Bolt
UNF 3/8-24TPI X 1 5/16 U.H. (Tool-9/16)
Ref# 21  Fig. 13 Page 37 #7 (Qty:4)
 Shock mounts, top/bottom
 Orient: Bolt heads in, nuts out


60-4246 / S25-2
Washer, plain
3/8 x 3/4 x 1/16
Ref# 22  Fig. 13 Page 37 #7 (Qty:2)
 Rear shock absorber mount, head of lower bolt 37/21


60-4259 / S26-1
Washer, spring
3/8 x 19/32 x 7/32
Ref# 23  Fig. 13 Page 37 #7 (Qty:2)
 Rear shock absorber mount, lower nut 37/25


GS308  (5 Spares)
Washer, plain
Ref# 24  Fig. 13 Page 37 #7 (Qty:3)
 Rear shock absorber mount, upper nut


14-0303
Nut, plain
UNF 3/8-24TPI (Tool-9/16)
Ref# 25  Fig. 13 Page 37 #7 (Qty:4)
 Rear shock absorber mount, top/bottom
 Orient: Nuts out or it scrapes brake drum cover


82-7067 / F7067
Chainguard
Ref# 26  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard


82-5536 / F5536  (1 Spares)
Grommet
Ref# 27  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard chain inspection port


14-0113  (9 Spares)
Bolt
UNF 5/16-24TPI X 9/16 U.H. (Tool-7/16)
Ref# 28  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard, front
 ¹ Install before fender if pos


82-7364 / F7364
Rubber tube
Ref# 29  Fig. 13 Page 37 #7 (Qty:1)
 Chain oiler


60-4248 / S25-13
Washer, plain
1/4 x 7/16 x 1/16
Ref# 30  Fig. 13 Page 37 #7 (Qty:1)
 Rear brake operating rod


14-0702
Nut, locking
UNF 5/16-24TPI thin Philidas (Tool-1/2)
Ref# 31  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard, front mount


82-9387 / F9387
Bolt, stepped
Ref# 32  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard, rear mount


60-4247 / S25-3
Washer, plain
5/16 x 5/8 x 1/16
Ref# 33  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard, stepped bolt 37/32


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 34  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard, stepped bolt 37/32


82-3808 / F3808
C-clamp
Ref# 35  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard to torque stay
 Orient: C-clamp goes on top of chain guard bracket


82-0879 / F879
Nut
BS 1/4-26TPI (Tool-7/16)
Ref# 36  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard, C-clamp


82-1369 / F1369
Bolt
BS 1/4-26TPI X 5/8 U.H.
Ref# 37  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard C-clamp


60-4250 / S26-2
Washer, spring
1/4
Ref# 38  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard C-clamp


82-7386 / F7386
Brake operating rod
Ref# 39  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard


1/16x3/8
Pin, split
(1/16 x 3/8 in.)
Ref# 40  Fig. 13 Page 37 #7 (Qty:1)
 Brake operating rod (rear)


82-7387 / F7387  (1 Spares)
Nut, sleeve
UNF 1/4-28TPI
Ref# 41  Fig. 13 Page 37 #7 (Qty:1)
 Brake operating rod adjustment


99-0725 LUCAS 54033234 (1 Spares)
Switch, brakelight, type 22B
Ref# 42  Fig. 13 Page 37 #7 (Qty:1)
 Chainguard
 ¹ Original part: needs JBWeld repair


57-1076 / T1076  (2 Spares)
Screw
3/8 U.H.
Ref# 43  Fig. 13 Page 37 #7 (Qty:2)
 Chainguard, brakelight switch
 ¹ Two on hand are 5/8" U.H.
Ref# 43  Fig. 13 Page 37 #7 (Qty:1)
 Brakelight switch lever
 ¹ Two on hand are 5/8" U.H.


82-4717 / F4717  (2 Spares)
Nut, locking
BA 2BA
Ref# 44  Fig. 13 Page 37 #7 (Qty:3)
 Brakelight switch
 ¹ #7 says Qty.5 (p.37) Only find 3
 ² Have one domed nut (chrome)
Ref# 44  Fig. 13 Page 37 #7 (Qty:1)
 Brakelight switch lever


82-5412 / F5412  (1 Spares)
Switch lever
Ref# 45  Fig. 13 Page 37 #7 (Qty:1)
 Rear brakelight switch
 ¹ Universal type in stock


82-5413 / F5413
Washer, D
Ref# 46  Fig. 13 Page 37 #7 (Qty:1)
 Brakelight switch


82-3158 / F3158 LUCAS 315738 (1 Spares)
Spring
Ref# 47  Fig. 13 Page 37 #7 (Qty:1)
 Brakelight switch


82-5469 / F5469
Stud
BS 7/16-26TPI X 3 5/16 O.A.
Ref# 1   Fig. 14 Page 39 #7 (Qty:1)
 Forward engine mount


PCW73A
Washer, spring
Ref# 2   Fig. 14 Page 39 #7 (Qty:4)
 Engine mount stud 39/1, bottom, front


DS47 / DS47
Nut
BS 7/16-26TPI
Ref# 3   Fig. 14 Page 39 #7 (Qty:4)
 Engine mount stud 39/1, bottom, front


82-6498 / F6498
Stud
BS 7/16-26TPI X 8 1/16 O.A.
Ref# 4   Fig. 14 Page 39 #7 (Qty:1)
 Engine mount, lower


82-5532 / F5532
Distance piece
Ref# 5   Fig. 14 Page 39 #7 (Qty:2)
 Engine mount stud (bottom)


82-6066 / F6066
Engine plate
Ref# 6   Fig. 14 Page 39 #7 (Qty:1)
 D.S. rear


82-5908 / F5908
Engine plate
Ref# 7   Fig. 14 Page 39 #7 (Qty:1)
 T.S. rear


14-0220
Bolt
UNF 5/16-24TPI X 1 3/4 U.H. (Tool-1/2)
Ref# 8   Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plate, D.S. top, front


14-0221
Bolt
UNF 5/16-24TPI X 2 U.H. (Tool-1/2)
Ref# 9   Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plate, T.S. top, front


60-4247 / S25-3
Washer, plain
5/16 x 5/8 x 1/16
Ref# 10  Fig. 14 Page 39 #7 (Qty:3)
 Engine mount bolt 39/8, D.S. top, front
Ref# 10  Fig. 14 Page 39 #7 (Qty:1)
 Engine mount plate


60-4260 / S26-3  (13 Spares)
Washer, spring
5/16
Ref# 11  Fig. 14 Page 39 #7 (Qty:2)
 Engine torque stay, bolt 39/30
Ref# 11  Fig. 14 Page 39 #7 (Qty:4)
 Engine torque stays


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 12  Fig. 14 Page 39 #7 (Qty:4)
 Engine mount plates, bolt 39/8, top/front, middle both sides
 Orient: Nuts out


82-9736 / F9736
Footrest, driver, left
Ref# 14  Fig. 14 Page 39 #7 (Qty:1)
 Engine mount plate


82-9624 / F9624
Footrest, driver, right
Ref# 15  Fig. 14 Page 39 #7 (Qty:1)
 Engine mount plate


21-1800 / S1800
Stud
UNF 1/2-20TPI X 1 9/16 O.A.
Ref# 16  Fig. 14 Page 39 #7 (Qty:2)
 Driver footrests (left and right)


S25-6
Washer, plain
Ref# 17  Fig. 14 Page 39 #7 (Qty:2)
 Driver footrests (both)


14-0305
Nut, plain
UNF 1/2-20TPI (Tool-19mm(3/4") Socket)
Ref# 18  Fig. 14 Page 39 #7 (Qty:2)
 Driver footrests (both)


82-5943 / F5943
Locating peg
Ref# 19  Fig. 14 Page 39 #7 (Qty:4)
 Driver footrests


82-9279 / NF704  (3 Spares)
Footpeg rubber
Ref# 20  Fig. 14 Page 39 #7 (Qty:2)
 Driver footrests


21-0548 / S548
Stud
UNF 7/16-20TPI X 1 3/8 O.A.
Ref# 21  Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plates
 ¹ Blue L-T'07 None'13 & lost it!


14-0303
Nut, plain
UNF 3/8-24TPI (Tool-9/16)
Ref# 22  Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plate, bottom bolts both sides


14-0126
Bolt
UNF 3/8-24TPI X 3/4 U.H.
Ref# 23  Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plates, top/rear


14-0234
Bolt
UNF 3/8-24TPI X 1 3/4 U.H. (Tool-9/16)
Ref# 24  Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plates, bottom, both sides
 Orient: Head in, nut out


60-4259 / S26-1
Washer, spring
3/8 x 19/32 x 7/32
Ref# 25  Fig. 14 Page 39 #7 (Qty:1)
 Brake pedal
Ref# 25  Fig. 14 Page 39 #7 (Qty:4)
 Engine mount plate, top/front, T.S.
Ref# 25  Fig. 14 Page 39 #7 (Qty:4)
 Torque stay, head bolts 21/38 (bolts 2,3,4,5)
 ¹ #7 says S26-1 (too small)
Use S26-3


S1-52
Nut
BS 3/8-26TPI Thin (Tool-5/16W)
Ref# 26  Fig. 14 Page 39 #7 (Qty:4)
 Torque stay, head bolts 21/38 (bolts 2,3,4,5)


14-0403
Nut, locking
UNF 3/8-24TPI thin locking (Tool-9/16)
Ref# 27  Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plates, bolts 39/23, top/rear, both sides
 Orient: Head in, nut out


P0172A
Nut
(Tool-5/16W)
Ref# 28  Fig. 14 Page 39 #7 (Qty:3)
 Brake pedal
 ¹ Blue L-T '07


70-4778 / E4778
Torque stays
Ref# 29  Fig. 14 Page 39 #7 (Qty:4)
 Cylinder head to frame, head bolts 2,3,4,5 and bolts 39/30


14-0218  (2 Spares)
Bolt
UNF 5/16-24TPI X 1 5/16 U.H.
Ref# 30  Fig. 14 Page 39 #7 (Qty:2)
 Engine torque stays
 ¹ #7 p45/Ref38 says 1 7/16" U.H.
Here it's 1 5/16"
 ² Spares: NOS


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 31  Fig. 14 Page 39 #7 (Qty:2)
 Torque stays


82-3069 / F3069  (2 Spares)
Distance piece
Ref# 32  Fig. 14 Page 39 #7 (Qty:4)
 Engine torque stays


82-6064 / F6064
Brake pedal lever
Ref# 33  Fig. 14 Page 39 #7 (Qty:1)
 Brake pedal


14-0105
Bolt
UNF 1/4-28TPI X 15/16 U.H.
Ref# 34  Fig. 14 Page 39 #7 (Qty:1)
 Brake pedal stop


14-0401
Nut, locking
UNF 1/4-28TPI thin locking
Ref# 35  Fig. 14 Page 39 #7 (Qty:1)
 Brake pedal stop


82-6449 / F6449
Brake pedal
Ref# 36  Fig. 14 Page 39 #7 (Qty:1)
 Engine plate D.S.


82-7389 / F7389
Nut
(Tool-3/4")
Ref# 41  Fig. 14 Page 39 #7 (Qty:2)
 Engine mount plates, stud 39/21
 Torque: 100 LBS


82-4370 / F4370
Washer, plain
7/16 x 15/16
Ref# 42  Fig. 14 Page 39 #7 (Qty:2)
 Engine mount, bottom, 8 1/16 in. stud 39/4


70-9722 / E9722
Exhaust pipe D.S.
Crossover set
Ref# 1   Fig. 15 Page 41 #7 (Qty:1)
 Exhaust
 ¹ 70-9722='69 w/crossover; 70-5957/5958='68 wo/crossover


70-9723 / E9723
Exhaust pipe T.S.
Ref# 2   Fig. 15 Page 41 #7 (Qty:1)
 Exhaust


70-9368 / E9368
Exhaust pipe, crossover
Ref# 3   Fig. 15 Page 41 #7 (Qty:1)
 Exhaust


70-9627 / E9627
Clip
Ref# 4   Fig. 15 Page 41 #7 (Qty:2)
 Exhaust crossover pipe


70-9626 / E9626
Cap
Ref# 5   Fig. 15 Page 41 #7 (Qty:8)
 Exhaust crossover pipe clip


14-0204
Bolt
UNF 1/4-28TPI X 1 3/8 U.H.
Ref# 6   Fig. 15 Page 41 #7 (Qty:4)
 Exhaust crossover pipe clip


14-0301
Nut, plain
UNF 1/4-28TPI
Ref# 7   Fig. 15 Page 41 #7 (Qty:4)
 Exhaust crossover pipe clip


71-0216 / E1-0216  (2 Spares)
Clamp
1 3/4"
Ref# 8   Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe/head
 ¹ Use 70-8860 conical washer & 70-8860 bolt
 ² Spares are original


70-8860 / E8860
Washer, spherical
Ref# 9   Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe head clamp bolt


70-6744 / E6744
Bolt
UNF 5/16-24TPI
Ref# 10  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe/head clamp


70-6857 / E6857
Bracket
Ref# 11  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe
 Orient: Goes in front of tab on exhaust pipe


60-4260 / S26-3
Washer, spring
5/16
Ref# 12  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe bracket/exhaust pipe, screw 41/13


70-6179 / E6179
Screw, Phillips
(Tool-7/16 for nut)
Ref# 13  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe bracket/exhaust pipe


70-7471 / E7471
Nut, locking
BS 1/4-26TPI Nyloc (Tool-7/16")
Ref# 14  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe bracket/exhaust pipe


70-5866 / E5866
Muffler
Ref# 15  Fig. 15 Page 41 #7 (Qty:2)
 Muffler


70-4951 / E4951
Bracket
Ref# 16  Fig. 15 Page 41 #7 (Qty:2)
 Muffler


60-4260 / S26-3
Washer, spring
5/16
Ref# 17  Fig. 15 Page 41 #7 (Qty:4)
 Muffler hanger bracket, bolt 41/18
 ¹ Bonnie has flat washers here


82-0929 / F929
Bolt
BS 5/16-26TPI X 1/2 U.H.
Ref# 18  Fig. 15 Page 41 #7 (Qty:4)
 Muffler hanger bracket
 ¹ Washer 41/17


70-4711 / E4711
Hanger
Ref# 19  Fig. 15 Page 41 #7 (Qty:2)
 Muffler and rear footpeg


14-0115  (3 Spares)
Bolt
UNF 5/16-24TPI X 7/8 U.H. (Tool-1/2)
Ref# 20  Fig. 15 Page 41 #7 (Qty:4)
 Muffler hanger (to frame), nut 41/21, washer 41/22
 ¹ #7 p61/Ref23 says 5/16" U.H.
But here it's 7/8"
 ² Spares: NOS appearance


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 21  Fig. 15 Page 41 #7 (Qty:4)
 Muffler hanger (to frame), bolt 41/20, washer 41/22


60-4260 / S26-3
Washer, spring
5/16
Ref# 22  Fig. 15 Page 41 #7 (Qty:4)
 Muffler hanger (to frame), bolt 41/20, nut 41/21
 ¹ Bonnie correct with these


14-0114  (1 Spares)
Bolt
UNF 5/16-24TPI X 3/4 U.H. (Tool-1/2)
Ref# 23  Fig. 15 Page 41 #7 (Qty:2)
 Muffler hanger (to muffler bracket), washer 41/24, nut 41/25


60-4260 / S26-3
Washer, spring
5/16
Ref# 24  Fig. 15 Page 41 #7 (Qty:2)
 Muffler hanger (to muffler bracket), bolt 41/23, nut 41/25
 ¹ Bonnie has flat washers here


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 25  Fig. 15 Page 41 #7 (Qty:2)
 Muffler hanger (to muffler bracket), washer 41/24,bolt 41/23


70-2271 / E2271  (2 Spares)
Clamp
1 5/8"
Ref# 26  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe to muffler
 ¹ Spares inc nuts/bolts/washers


70-5676 / E5676
Brace
Ref# 27  Fig. 15 Page 41 #7 (Qty:1)
 Muffler/muffler


70-3768 / E3768
Washer, D
Ref# 28  Fig. 15 Page 41 #7 (Qty:4)
 Muffler clamp 41/26


14-0219  (2 Spares)
Bolt
UNF 5/16-24TPI X 1 1/2 U.H. (Tool-1/2)
Ref# 29  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe/muffler clamp
 ¹ Spares: Modern (Walr)


60-4260 / S26-3
Washer, spring
5/16
Ref# 30  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe to muffler clamp, bolt 41/29


21-1908 / S1908  (3 Spares)
Nut, plain
UNF 5/16-24TPI tall 7/16AF (Tool-1/2)
Ref# 31  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust pipe to muffler clamp, bolt 41/29


70-9888 / E9888
Exhaust pipe crossover
Ref# 32  Fig. 15 Page 41 #7 (Qty:1)
 Exhaust
 ¹ Later models used these alternatively


70-7512 / E7512
Clip
1 3/8"
Ref# 33  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust crossover pipe (Alternate)


70-3768 / E3768
Washer, D
Ref# 34  Fig. 15 Page 41 #7 (Qty:4)
 Exhaust crossover pipe


14-0219
Bolt
UNF 5/16-24TPI X 1 1/2 U.H. (Tool-1/2)
Ref# 35  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust crossover pipe (Alternate)


14-1302  (6 Spares)
Nut, locking
UNF 5/16-24TPI thin Cleveloc
Ref# 36  Fig. 15 Page 41 #7 (Qty:2)
 Exhaust crossover pipe


97-3658 / H3658
FORK ASSEMBLY
Ref# 1   Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 (Model: T120R)


97-2288 / H2288
Middle lug and stem
Ref# 2   Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 (Model: T120R)


97-0439 / H439
Bottom cone
Ref# 3   Fig. 17 Page 45 #7 (Qty:1)
 Middle lug and stem


97-2290 / H2290
Bolt, pinch
UNF 3/8-24TPI X 2 1/4 U.H. (Tool-9/16)
Ref# 4   Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Torque: 25 LBS


60-4246 / S25-2
Washer, plain
3/8 x 3/4 x 1/16
Ref# 5   Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube pinch bolt 45/4


14-1303
Nut, locking
UNF 3/8-24TPI thin Cleveloc (Tool-9/16)
Ref# 6   Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube pinch bolt 45/4
 Torque: 25 LBS


97-2263 / H2263  (1 Spares)
Nut, fork stem sleeve
Ref# 7   Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 ¹ Using H2108 for steering damper
Spare is original


97-3667 / H3667
Top lug
Ref# 8   Fig. 17 Page 45 #7 (Qty:1)
 Front forks


97-1527 / H1527  (1 Spares)
Bush, bonded
Ref# 9   Fig. 17 Page 45 #7 (Qty:2)
 Handle bar mounting


82-6738 / F6738
Lock, steering
Ref# 10  Fig. 17 Page 45 #7 (Qty:1)
 Upper lug


60-0623 / D623
Key, frame lock
Ref# 11  Fig. 17 Page 45 #7 (Qty:2)
 Steering lock


21-0578 / S578
Grub screw
BS 1/4
Ref# 12  Fig. 17 Page 45 #7 (Qty:1)
 Steering lock


97-2266 / H2266
Washer, sealing
Ref# 13  Fig. 17 Page 45 #7 (Qty:1)
 Steering lock


97-2107 / H2107  (1 Spares)
Locating pin
Ref# 14  Fig. 17 Page 45 #7 (Qty:1)
 Upper lug, steering lock


21-0684 / S684
Bolt, pinch
UNF 3/8-24TPI X 1 11/16 U.H.
Ref# 15  Fig. 17 Page 45 #7 (Qty:1)
 Upper lug
 Torque: 15 LBS


21-0685 / S685
Nut, seated
UNF 3/8-24TPI
Ref# 16  Fig. 17 Page 45 #7 (Qty:1)
 Upper lug pinch bolt
 Torque: 15 LBS


97-2161 / H2161
Fork cover, top left
Ref# 17  Fig. 17 Page 45 #7 (Qty:1)
 Stanchion tube


97-2162 / H2162
Fork cover, top right
Ref# 18  Fig. 17 Page 45 #7 (Qty:1)
 Stanchion tube


82-4047 / F4047  (2 Spares)
Washer, cork
Ref# 19  Fig. 17 Page 45 #7 (Qty:2)
 Spring abutment, stanchion tube
 ¹ Also 55/3 oil tank filler cap


97-1657 / H1657
Abutment
Ref# 20  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube spring


97-1891 / H1891  (1 Spares)
Main spring
Ref# 21  Fig. 17 Page 45 #7 (Qty:2)
 Solo (Yellow/Blue)
 ¹ Spares are original


97-1892 / H1892
Main spring
Ref# 21  Fig. 17 Page 45 #7 (Qty:2)
 Extra strong (Yellow/Green)


97-1656 / H1656
Washer, plain
1 7/16"
Ref# 22  Fig. 17 Page 45 #7 (Qty:2)
 Front forks btwn oil seal and main spring


97-3635 / H3635  (5 Spares)
Gaiter, front forks
Ref# 23  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Orient: End with pin hole goes DOWN.


97-3633 / H3633
Dust excluder sleeve nut
Ref# 24  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg


97-1500 / H1500
Oil seal
Ref# 25  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Orient: Open lip/springs go down (to threaded end of seal holder)
 ¹ '07@33.7K/Leaked '13
'14@60K


97-2119 / H2119  (2 Spares)
O-ring
Ref# 26  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg, inside dust excluder sleeve nut 45/24
 ¹ '07@33.7K; '14@60K


97-0431 / H431
Washer, plain
Ref# 27  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube, above top bearing


97-0441 / H441  (2 Spares)
Bearing, top
Ref# 28  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 ¹ [BT 2007 33kmi]
Spares used (orig)


97-1896 / H1896
Sleeve, damping
Ref# 29  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Orient: Built-up ends of PVC damping sleeves go DOWN.


97-2092 / H2092
Stanchion tube
Ref# 30  Fig. 17 Page 45 #7 (Qty:2)
 Front forks


97-0443 / H443  (2 Spares)
Bearing, lower
Ref# 31  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 ¹ [BT 2007 33kmi]
Spares used (original)


97-2091 / H2091
Nut, bearing
Ref# 32  Fig. 17 Page 45 #7 (Qty:2)
 Bottom of stanchion tube


97-2245 / H2245
Nut
1 1/2" across flats
Ref# 33  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube cap
 Torque: 80 LBS


97-2294 / H2294
Lower fork leg, left
Ref# 34  Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 ¹ 1/3 pint (200cc) oil


97-2295 / H2295
Lower fork leg, right
Ref# 35  Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 ¹ 1/3 pint (200cc) oil


97-1844 / H1844
Spindle cap
Ref# 36  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg


60-4260 / S26-3
Washer, spring
5/16
Ref# 37  Fig. 17 Page 45 #7 (Qty:4)
 Lower fork leg spindle cap


14-0218
Bolt
UNF 5/16-24TPI X 1 7/16 U.H.
Ref# 38  Fig. 17 Page 45 #7 (Qty:4)
 Lower fork leg spindle
 Torque: 25 LBS
 ¹ #7 p39/Ref30 says 1 5/16 U.H.


97-0519A / H519A  (2 Spares)
Drain plug
UNF 10-32 X 1/8
Ref# 39  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg
 ¹ Spares: 1 new, 1 original


97-0430 / H430  (2 Spares)
Washer, fiber
3/16"
Ref# 40  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg drain plug
 ¹ MAPCycle 97-3893 (Alloy)


97-2154 / H2154
Shuttle valve
Ref# 41  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube


97-2127 / H2127  (1 Spares)
Circlip
Ref# 42  Fig. 17 Page 45 #7 (Qty:2)
 Front fork shuttle valve
 ¹ Spares: used


97-2090 / H2090
Restrictor
(Tool-5/8)
Ref# 43  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg
 ¹ Use speed wrench with
Extension & 5/8" socket on 45/45


97-1062 / H1062  (1 Spares)
Washer, aluminum
Ref# 44  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg
 ¹ Spares: used


97-2126 / H2126  (2 Spares)
Bolt, flanged
(Tool-5/16)
Ref# 45  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg
 ¹ Spares: original


97-3682 / H3682
Bracket
Ref# 46  Fig. 17 Page 45 #7 (Qty:1)
 Brake cable, front brake


97-2270 / H2270
Cable retainer
Ref# 47  Fig. 17 Page 45 #7 (Qty:1)
 Brake cable, front brake


82-8245 / F8245
Washer, starlock
Ref# 48  Fig. 17 Page 45 #7 (Qty:1)
 Brake cable, front brake


97-1142 / H1142
Steering damper rod with knob
Ref# 7   Fig. 18 Page 47 #7 (Qty:1)
 Front fork assembly
 ¹ Retrofit from Walridge


97-0565 / H565  (1 Spares)
Washer, ring
Ref# 8   Fig. 18 Page 47 #7 (Qty:1)
 Steering damper
 ¹ Wedding-band


97-0408 / H408  (1 Spares)
Adjuster sleeve
Ref# 9   Fig. 18 Page 47 #7 (Qty:1)
 Steering damper
 ¹ TMS/$10.14 (defective thread)


97-0095 / H95
Washer, star (spring)
Ref# 10  Fig. 18 Page 47 #7 (Qty:1)
 Steering damper
 ¹ Supreme/$9.13; TMS/$6.24


97-1797 / H1797
Anchor plate
Ref# 11  Fig. 18 Page 47 #7 (Qty:1)
 Steering damper


97-408 / H408
Nut, sleeve
Ref# 12  Fig. 18 Page 47 #7 (Qty:1)
 Steering damper


97-2108 / H2108
Nut, fork stem sleeve
Ref# 12  Fig. 18 Page 47 #7 (Qty:1)
 Front forks
 (Model: TR6C)
 ¹ Replaces 97-2263 for damper
 ² Part in stock is stainless


97-1618 / H1618
Rubber sleeve
Ref# 13  Fig. 18 Page 47 #7 (Qty:1)
 Steering damper
 ¹ TMS/$1.56 Looks cheap, works


97-0435 / H435
Friction disk
Ref# 14  Fig. 18 Page 47 #7 (Qty:1)
 Steering damper
 ¹ Supreme/$6.12; TMS/$4.68


97-2291 / H2291
Handlebar eyebolt
Ref# 16  Fig. 18 Page 47 #7 (Qty:2)
 Handlebars
 (Model: T120R-TR6R)


82-1335 / F1335
Washer, plain
5/16"
Ref# 17  Fig. 18 Page 47 #7 (Qty:2)
 Handlebar mount
 (Model: T120R-TR6R)


21-0589 / S589
Bolt
UNF 5/16-24TPI X 1 1/8 U.H. (Tool-1/2)
Ref# 18  Fig. 18 Page 47 #7 (Qty:2)
 Handlebar mount
 (Model: T120R-TR6R)


97-1529 / H1529  (6 Spares)
Washer, hemispherical
7/8"OD, 3/8"ID - hemi
Ref# 19  Fig. 18 Page 47 #7 (Qty:4)
 Handlebar mount
 (Model: T120R-TR6R)
 ¹ Spares: originals


14-1903  (2 Spares)
Nut, locking
UNF 3/8-24TPI thin Aerotite (Tool-9/16)
Ref# 20  Fig. 18 Page 47 #7 (Qty:2)
 Handlebar mount
 (Model: T120R-TR6R)


97-1580 / H1580  (2 Spares)
Steady rubber
Ref# 21  Fig. 18 Page 47 #7 (Qty:2)
 Handlebar mount
 (Model: T120R-TR6R)


97-1581 / H1581  (4 Spares)
Distance piece
Ref# 22  Fig. 18 Page 47 #7 (Qty:2)
 Handlebar mount
 (Model: T120R-TR6R)
 ¹ Bush inside 97-1580 steady rubber


97-2221 / H2221  (4 Spares)
Cup
Ref# 23  Fig. 18 Page 47 #7 (Qty:2)
 Handlebar mount
 (Model: T120R-TR6R)


97-1616 / H1616
Bush, solid
Ref# 24  Fig. 18 Page 47 #7 (Qty:4)
 Handlebar mount
 (Model: T120R-TR6R)
 ¹ For solid mount only


37-3458 / W3458
WHEEL COMPLETE
Ref# 1   Fig. 19 Page 49 #7 (Qty:1)
 Front wheel


37-1721 / W1721
RIM SPOKES AND HUB ASSEMBLY
Ref# 2   Fig. 19 Page 49 #7 (Qty:1)
 Front wheel


37-1230 / W1230
Rim (WM2 19)
Ref# 3   Fig. 19 Page 49 #7 (Qty:1)
 Front wheel


37-1328 / W1328
Spoke
(8/10G x 5 5/8 in. straight)
Ref# 4   Fig. 19 Page 49 #7 (Qty:20)
 Front wheel


37-1708 / W1708
Spoke
(8/10G x 4 25/32 in. 78)
Ref# 5   Fig. 19 Page 49 #7 (Qty:10)
 Front wheel


37-1709 / W1709
Spoke
(8/10G x 4 7/8 in. 100)
Ref# 6   Fig. 19 Page 49 #7 (Qty:10)
 Front wheel


S79-2
Spoke nipple
Ref# 7   Fig. 19 Page 49 #7 (Qty:40)
 Front wheel


37-1722 / W1722
Hub and brake drum
Ref# 8   Fig. 19 Page 49 #7 (Qty:1)
 Front wheel


37-2057 / W2057
Spindle
Ref# 9   Fig. 19 Page 49 #7 (Qty:1)
 Front wheel


37-0653 / W653
Bearing, front wheel
20 x 47 x 14 mm (ball journal)
Ref# 10  Fig. 19 Page 49 #7 (Qty:2)
 Front wheel
 ¹ Use sealed or grease @12,000mi
 ² [BT 2007 36kmi][BT 2014 60kmi (Sealed/MAP)]


37-1237 / W1237
Dust cover
Cupped(.215"Deep); Inside lip .235"High; .79-.82"ID
Ref# 11  Fig. 19 Page 49 #7 (Qty:1)
 Bearing, front wheel
 Orient: Cup to bearing


57-0280 / T280
Circlip
Ref# 12  Fig. 19 Page 49 #7 (Qty:1)
 Bearing, front wheel
 ¹ Same on mainshaft bearing


37-3337 / W3337
Support ring
Flat ring; .185"Thick; 1.5"ID
Ref# 13  Fig. 19 Page 49 #7 (Qty:1)
 Bearing, front wheel


37-1481 / W1481
Grease retainer
Cupped, tapered to center; .205"Deep; .885"ID
Ref# 14  Fig. 19 Page 49 #7 (Qty:1)
 Front wheel bearing, D.S.
 Orient: Cup to bearing


37-0582 / W582
Retaining ring
LEFT-HAND (Tool-Z76)
Ref# 15  Fig. 19 Page 49 #7 (Qty:1)
 Front wheel bearing, T.S.


37-3460 / W3460
Cover
Ref# 16  Fig. 19 Page 49 #7 (Qty:1)
 Front wheel (cover plate dupe?)


37-1197 / W1197
Weight, balancing
(1/2 oz)
Ref# 17  Fig. 19 Page 49 #7
 Front wheel


37-1198 / W1198
Weight, balancing
(1 oz)
Ref# 18  Fig. 19 Page 49 #7
 Front wheel


37-3462 / W3462
Anchor plate
Ref# 19  Fig. 19 Page 49 #7 (Qty:1)
 Front brake


37-1996 / W1996
Brake shoe with Lining
Ref# 20  Fig. 19 Page 49 #7 (Qty:2)
 Front brake



Brake lining (ref only)
REF
Ref# 21  Fig. 19 Page 49 #7 (Qty:2)
 Front brake



Rivet, brass
REF
Ref# 22  Fig. 19 Page 49 #7 (Qty:16)
 Front brake lining (ref only)


37-2026 / W2026
Abutment
Ref# 23  Fig. 19 Page 49 #7 (Qty:2)
 Front brake shoe pad


37-0135 / W135
Spring, return
Ref# 24  Fig. 19 Page 49 #7 (Qty:2)
 Front brake shoe


37-2001 / W2001
Cam, brake operating
Ref# 25  Fig. 19 Page 49 #7 (Qty:2)
 Front brake


37-3453 / W3453
Cam lever
Ref# 26  Fig. 19 Page 49 #7 (Qty:1)
 Front brake (rear lever)


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 27  Fig. 19 Page 49 #7 (Qty:2)
 Front brake cam spindle
 Torque: 20 LBS


37-3454 / W3454
Cam lever
Ref# 28  Fig. 19 Page 49 #7 (Qty:1)
 Front brake (front lever)


WE2003
Rod
Ref# 29  Fig. 19 Page 49 #7 (Qty:1)
 Front brake cam


37-2005 / W2005
Fork end, threaded
Ref# 30  Fig. 19 Page 49 #7 (Qty:1)
 Front brake cam rod


14-0401
Nut, locking
UNF 1/4-28TPI thin locking
Ref# 31  Fig. 19 Page 49 #7 (Qty:1)
 Front brake, threaded fork end


37-3522 / W3522
Spring, return
Ref# 32  Fig. 19 Page 49 #7 (Qty:1)
 Front brake lever


37-2058 / W2058
Nut
3/4"
Ref# 33  Fig. 19 Page 49 #7 (Qty:1)
 Front brake anchor plate


WF32
Pin, pivot
Ref# 34  Fig. 19 Page 49 #7 (Qty:2)
 Front brake cam lever (rear)


1/16x3/8
Pin, split
(1/16 x 3/8 in.)
Ref# 35  Fig. 19 Page 49 #7 (Qty:2)
 Front brake operating rod (front, both ends)


37-2027 / W2027
Washer, plain
1/2"
Ref# 36  Fig. 19 Page 49 #7 (Qty:2)
 Front brake cam lever


37-1991 / W1991
Screen, anchor plate
Ref# 37  Fig. 19 Page 49 #7 (Qty:1)
 Front brake air scoop


21-0650 / S650
Screw, taptite
Ref# 38  Fig. 19 Page 49 #7 (Qty:3)
 Front brake air scoop


82-2351 / F2351
Washer, plain
Ref# 39  Fig. 19 Page 49 #7 (Qty:3)
 Front brake air scoop


37-2102 / W2102
WHEEL, COMPLETE
Ref# 1   Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel


37-1486 / W1486
RIM, SPOKES, AND HUB ASSEMBLY
Ref# 2   Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel


37-1007 / W1007
Rim (WM3 18)
Ref# 3   Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel


37-1107 / W1107
Spoke
(8/10G X 7 9/16 in. 90 Degrees)
Ref# 4   Fig. 20 Page 51 #7 (Qty:10)
 Rear wheel


37-3402 / W3402
Spoke
(8/10G X 7 9/16 in. 110 Degrees)
Ref# 4A  Fig. 20 Page 51 #7 (Qty:10)
 Rear wheel


37-1108 / W1108
Spoke
(8/10G X 7 7/8 in. 90 Degrees)
Ref# 5   Fig. 20 Page 51 #7 (Qty:20)
 Rear wheel


S79-2
Spoke nipple
Ref# 6   Fig. 20 Page 51 #7 (Qty:40)
 Rear wheel


37-1472 / W1472
Hub
Ref# 7   Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel


37-1499 / W1499
Sprocket
Ref# 8   Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel (46T)
 ¹ '14@60K;'07@37K


37-1500 / W1500  (1 Spares)
Bolt
BS 1/4-26TPI X 13/16 U.H.
Ref# 9   Fig. 20 Page 51 #7 (Qty:8)
 Rear wheel sprocket to brake drum


70-1612 / E1612
Washer, serrated
1/4 serrated internal
Ref# 10  Fig. 20 Page 51 #7 (Qty:8)
 Rear wheel chain sprocket
 ¹ Also gearchange guideplate 29/14


37-1498 / W1498
Brake drum
Ref# 11  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake


37-1690 / W1690
Bolt
BS 5/16-26TPI X 11/16 U.H.
Ref# 12  Fig. 20 Page 51 #7 (Qty:8)
 Wheel breakdrum to hub


37-1691 / W1691
Nut, locking
BS 5/16-26TPI
Ref# 13  Fig. 20 Page 51 #7 (Qty:8)
 Brakedrum to hub


37-1281 / W1281
Spindle
Ref# 14  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel
 Orient: Shoulder to T.S.


37-1474 / W1474  (4 Spares)
Grease retainer
Flat; .018"Thick; 1.06"ID
Ref# 15  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel D.S.


37-1654 / W1654
Grease retainer
Cupped(.283"Deep); Inside lip.08"High; 1.025ID
Ref# 16  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel T.S.
 Orient: Cup to bearing


37-1022 / W1022
Backing ring
Flat ring; .067"Thick; 1.5"ID
Ref# 17  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel D.S.


37-0653 / W653
Bearing, rear wheel
20 x 47 x 14 mm (ball journal)
Ref# 18  Fig. 20 Page 51 #7 (Qty:2)
 Rear wheel
 ¹ Grease@12,000
 ² [BT 2006 28kmi][BT 2014 60kmi (Sealed MAP)]


37-1021 / W1021
Retaining ring
(Tool-Z76)
Ref# 19  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel bearing D.S.


37-1710 / W1710
Locking screw, Allen
BA 2BA x 1/4 x 5/16 U.H.
Ref# 20  Fig. 20 Page 51 #7 (Qty:1)
 Retaining ring


37-1278 / W1278
Distance tube
Ref# 21  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel


37-1024 / W1024
Distance piece
Stepped
Ref# 22  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel
 Orient: Small end to hub


37-1112 / W1112
Anchor plate
Ref# 23  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake


37-3426 / W3426
Nut
3/4" Thin
Ref# 24  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel spindle, inside T.S.


37-1406 / W1406
Brake shoe, leading (with lining)
Ref# 25  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake
 Orient: See p50 #7
For correct lead/trail orientation
 ¹ Purchased July 2010 (BCS)


37-1407 / W1407
Brake shoe, trailing (with lining)
Ref# 26  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake
 Orient: See page 50 #7 for correct leading/trailing orientation.
 ¹ Purchased July 2010 (BCS)



Brake lining
REF
Ref# 27  Fig. 20 Page 51 #7 (Qty:2)
 Rear brake



Brass rivets
REF
Ref# 28  Fig. 20 Page 51 #7 (Qty:16)
 Rear brake


37-1415 / W1415  (4 Spares)
Thrust pad
Ref# 29  Fig. 20 Page 51 #7 (Qty:2)
 Rear brake


37-0135 / W135
Spring, return
Ref# 30  Fig. 20 Page 51 #7 (Qty:2)
 Rear brake shoe


37-1083 / W1083  (1 Spares)
Brake cam
Ref# 31  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake


37-2015 / W2015
Brake cam lever
Ref# 32  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake


S25-6
Washer, plain
Ref# 33  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake cam lever


S1-52
Nut
BS 3/8-26TPI Thin (Tool-5/16W)
Ref# 34  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake cam lever
 Torque: 20 LBS


37-1090 / W1090
Spring, return
Ref# 35  Fig. 20 Page 51 #7 (Qty:1)
 Rear brake cam lever


37-1635 / W1635
Grease retainer
Flat.019"Thick; Inside step.125"Wide x.035"High; 1.123"ID
Ref# 36  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel, outside T.S. bearing


37-1476 / W1476
Speedometer adaptor
LEFT HAND
Ref# 37  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel


37-1477 / W1477
Distance piece
Straight, length: 1.055 to 1.060" (John Healy)
Ref# 38  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel, right side


60-0637 / D637 SMITHS BG5330/168
Gearbox, speedometer
15:12 (BCS: 1.25:1) Grease nipple thread: 2BA
Ref# 39  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel spindle T.S.
 ¹ Britishfasteners- 2BA grease nipples w head for reg g.guns
 ² [2010 40kmi][2014 60kmi]


37-1280 / W1280
Washer, plain
5/8"
Ref# 40  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel T.S.


37-2089 / W2089
Chain adjuster
Ref# 41  Fig. 20 Page 51 #7 (Qty:2)
 Rear wheel


37-1015 / W1015
Plate
Ref# 42  Fig. 20 Page 51 #7 (Qty:2)
 Chain adjuster end plate


14-1902
Nut, locking
UNF 5/16-24TPI thin Aerotite (Tool-1/2)
Ref# 43  Fig. 20 Page 51 #7 (Qty:2)
 Rear wheel chain adjuster


82-1747 / F1747
Nut, plain
3/4"
Ref# 44  Fig. 20 Page 51 #7 (Qty:2)
 Rear wheel spindle, outside, left and right
 Torque: 100 LBS


WM3
Bolt, tire security
Ref# 45  Fig. 20 Page 51 #7 (Qty:2)
 Rear wheel


37-3425 / W3425
Nut
3/4" Thick
Ref# 46  Fig. 20 Page 51 #7 (Qty:1)
 Rear wheel spindle, D.S.


37-1467 / W1467
Pin, pivot
Ref# 47  Fig. 20 Page 51 #7 (Qty:1)
 Brake cam lever


82-9702 / F9702
Gas tank
(2 1/2 gallons)
Ref# 2   Fig. 22 Page 53 #7 (Qty:1)
 Gas tank
 (Model: T120R)
 ¹ Leon Goldik Mtl: Painted '04
Repaired mtg stud '06


83-1340 / F11340
Styling unit (badge) left
Ref# 3   Fig. 22 Page 53 #7 (Qty:1)
 Gas tank


83-1341 / F11341
Styling unit (badge) right
Ref# 4   Fig. 22 Page 53 #7 (Qty:1)
 Gas tank


83-1339 / F11339  (4 Spares)
Screw
BA 2BA X 3/4
Ref# 5   Fig. 22 Page 53 #7 (Qty:2)
 Gas tank styling unit (front)


82-7888 / F7888  (4 Spares)
Screw, Philips
BA 2BA X 3/8 chrome
Ref# 6   Fig. 22 Page 53 #7 (Qty:2)
 Gas tank styling unit (rear)


82-8192 / F8192
Knee grip, left
Ref# 7   Fig. 22 Page 53 #7 (Qty:1)
 Gas tank


82-8193 / F8193
Knee grip, right
Ref# 8   Fig. 22 Page 53 #7 (Qty:1)
 Gas tank


83-0031 / F10031
Center styling strip
Ref# 9   Fig. 22 Page 53 #7 (Qty:1)
 Gas tank


83-0008 / F10008
Screw, hook
Ref# 10  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank, center styling strip


82-4019 / F4019
Washer, serrated
Ref# 11  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank, center styling strip


97-0919 / H919
Nut
BA 4BA
Ref# 12  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank, center styling strip


82-3220 / F3220
Filler cap
Ref# 13  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank


82-4048 / F4048
Joint washer
2 1/2"
Ref# 15  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank filler cap


82-4971 / F4971
Gas tap
Ref# 16  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank D.S.
 ¹ Replaced: 2013 British; 20??


82-4972 / F4972  (3 Spares)
Gas tap W/Tube
Ref# 17  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank
 ¹ 1 new needs repair
2 used
Replaced: W-2013


83-0006 / F10006  (1 Spares)
Nut
UNC 1/2 x 13TPI (Tool-3/8W)
Ref# 18  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank, gas tap


70-7351 / E7351
Washer, sealing
Ref# 19  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank, gas tap
 ¹ Use copper crush washers
with bonded rubber seals
 ² Have orig-style (7)


83-0002 / F10002
Washer, steel
1/2" x 7/8" x .036"
Ref# 20  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank, gas tap


82-5228 / F5228  (2 Spares)
Washer, rubber
Ref# 21  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank, front tank mount


82-5229 / F5229  (3 Spares)
Spigot, rubber
Ref# 22  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank front mount


82-3814 / F3814
Cup
Ref# 23  Fig. 22 Page 53 #7 (Qty:3)
 Gas tank, front tank mount


21-1883 / S1883
Stud, shouldered
UNF 5/16-24TPI
Ref# 24  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank front mount


14-1302
Nut, locking
UNF 5/16-24TPI thin Cleveloc (Tool-1/2)
Ref# 25  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank, front tank mount


82-5336 / F5336  (2 Spares)
Spigot, rubber, double
Ref# 26  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank rear mount


82-0967 / F967
Washer, rubber
Ref# 27  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank, rear mount


82-7388 / F7388  (2 Spares)
Bolt
?-?TPI X 1 17/32 U.H.
Ref# 28  Fig. 22 Page 53 #7 (Qty:1)
 Gas tank rear mount
 ¹ Spares ok
Stripped threads in frame


82-8194 / F8194
Bracket, reflector
Ref# 29  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank


99- LUCAS 57161
Reflector, Amber
Ref# 30  Fig. 22 Page 53 #7 (Qty:2)
 Gas tank


60-2026 / D2026
Decal, Bonneville
Ref# 31  Fig. 22 Page 53 #7 (Qty:1)
 Oil tank


A61
Decal, Made in England
Ref# 34  Fig. 22 Page 53 #7 (Qty:1)
 ?Side panel


82-7836 / F7836
Oil tank
Ref# 1   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank


82-9659 / F9659
Filler cap
Ref# 2   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank


82-4047 / F4047
Joint gasket
Ref# 3   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank filler cap
 ¹ Also 45/19 fork spring abutment


82-5343 / F5343
Plug
UNKNOWN (Tool-5/16W)
Ref# 4   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank drain plug


PT104B
Washer, fiber
Ref# 5   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank drain


82-3179 / F3179
Filter
(Tool-1")
Ref# 6   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank


82-1713 / F1713
Washer, fiber
Ref# 7   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank filter


82-3655 / F3655
Pipe, feed
Ref# 8   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank pipe, filter


82-3182 / F3182
Nut, union
(Tool-5/16W)
Ref# 9   Fig. 23 Page 55 #7 (Qty:1)
 Oil tank pipe, filter


70-4594 / E4594
Tubing, oil hose
5/16"
Ref# 10  Fig. 23 Page 55 #7 (Qty:2)
 Oil tank to oil pipe and junction block


70-6848 / E6848
Clip
9/16"
Ref# 11  Fig. 23 Page 55 #7 (Qty:4)
 Oil hoses


70-6930 / E6930
Pipes, oil, and junction block
Oil pipes are 5/16"
Ref# 12  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank


70-3763 / E3763
Joint gasket
Ref# 13  Fig. 23 Page 55 #7 (Qty:1)
 Oil pipes, junction block
 ¹ No gasket sealer necessary
 ² [BT 2015 65kmi][CZ 2010 40kmi]


70-3446 / E3446
Washer, plain
Ref# 14  Fig. 23 Page 55 #7 (Qty:1)
 Oil pipe junction block


70-1310 / E1310
Nut
BS 5/16-26TPI Thin wall (Tool-1/2")
Ref# 15  Fig. 23 Page 55 #7 (Qty:1)
 Oil pipes and junction block


70-6356 / E6356
Tubing
Ref# 16  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank vent pipe
 ¹ Small pipe connected to Tee 55/17


70-5370 / E5370
Connecter, Tee
Ref# 17  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank breather vent


82-7353 / F7353
Tubing, extension pipe
Ref# 18  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank breather


82-3098 / F3098
Clip, oil tank breather
Ref# 19  Fig. 23 Page 55 #7 (Qty:2)
 Oil tank breather


82-9255 / F9255
Strap, battery holder
Ref# 20  Fig. 23 Page 55 #7 (Qty:1)
 Battery holder, front


82-8028 / F8028
Strap, battery holder
Ref# 21  Fig. 23 Page 55 #7 (Qty:1)
 Battery holder, rear


82-6673 / F6673
Spigot, rubber
Ref# 22  Fig. 23 Page 55 #7 (Qty:4)
 Oil tank mount and battery holder


82-6968 / F6968
Washer, rubber
Ref# 23  Fig. 23 Page 55 #7 (Qty:2)
 Battery holder straps, front/rear


14-0103  (6 Spares)
Bolt
UNF 1/4-28TPI x 3/4 U.H.
Ref# 24  Fig. 23 Page 55 #7 (Qty:2)
 Battery holder front/rear straps
 ¹ #7 p77/Ref#22 says it's 5/8" U.H.
But here it's 3/4"


14-0701
Nut, locking
UNF 1/4-28TPI thin Philidas
Ref# 25  Fig. 23 Page 55 #7 (Qty:2)
 Battery holder straps, front/rear


82-6511 / F6511
Screw, metering
Ref# 26  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank, for chain lube


82-6874 / F6874
Spring
Ref# 27  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank chain oiler metering screw 55/26


82-7510 / F7510
Screwed peg
Ref# 28  Fig. 23 Page 55 #7 (Qty:2)
 Oil tank shock mounting


60-4248 / S25-13
Washer, plain
1/4 x 7/16 x 1/16
Ref# 29  Fig. 23 Page 55 #7 (Qty:4)
 Battery holder straps, front/rear


82-0879 / F879
Nut
BS 1/4-26TPI
Ref# 30  Fig. 23 Page 55 #7 (Qty:2)
 Oil tank mount, upper


70-6353 / E6353
Rubber connector
Ref# 31  Fig. 23 Page 55 #7 (Qty:1)
 Rocker oil feed pipe


70-6349 / E6349
Rocker oil feed pipe
Ref# 32  Fig. 23 Page 55 #7 (Qty:1)
 Rocker box


70-1335 / E1335  (4 Spares)
Washer, copper
3/8 x 5/8 x 1/32
Ref# 33  Fig. 23 Page 55 #7 (Qty:4)
 Rocker oil feed pipe
 ¹ Spares: used


70-1435 / E1435  (2 Spares)
Nut, domed
BS 3/8-26TPI (Tool-5/16W)
Ref# 34  Fig. 23 Page 55 #7 (Qty:2)
 Rocker oil feed pipe
 Torque: 22 LBS
 ¹ Thread changed to 24TPI in 1973


82-6147 / F6147
Bracket
Ref# 35  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank mount, lower


82-6039 / F6039  (2 Spares)
Grommet, rubber
Ref# 36  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank mount, lower


21-1822 / S1822
Bolt
UNF 5/16-24TPI X 1/2 U.H.
Ref# 37  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank mount, lower


82-7352 / F7352
Tubing, flexible pipe
Ref# 38  Fig. 23 Page 55 #7 (Qty:1)
 ?


70-6849 / E6849
Clip
Ref# 39  Fig. 23 Page 55 #7 (Qty:1)
 Oil tank flexible pipe, rocker oil feed pipe


82-8034 / F8034  (2 Spares)
Nut, sleeve
UNF 1/4-28TPI
Ref# 40  Fig. 23 Page 55 #7 (Qty:2)
 Battery holder strap, front (ground connection)
 ¹ #7 lists only 1, but 2 are required


82-4810 / F4810  (2 Spares)
Clip with screw and nut
Ref# NI  Fig. 24 Page 57 #7 (Qty:2)
 Air cleaner cover
 ¹ Not illustrated in Fig 24


82-8024 / F8024
Battery holder
Ref# 1   Fig. 24 Page 57 #7 (Qty:1)
 Battery holder


82-8091 / F8091
Tray, rubber
Ref# 2   Fig. 24 Page 57 #7 (Qty:1)
 Battery holder


82-8033 / F8033
Strap, battery holder
Ref# 3   Fig. 24 Page 57 #7 (Qty:1)
 Battery holder


82-8032 / F8032
Anchor, battery strap
Ref# 4   Fig. 24 Page 57 #7 (Qty:1)
 Battery holder


82-8031 / F8031
Rubber strip
Ref# 5   Fig. 24 Page 57 #7 (Qty:2)
 Battery holder


82-7431 / F7431
Pipe, vent
Ref# 6   Fig. 24 Page 57 #7 (Qty:1)
 Battery


82-7892 / F7892
Circlip
Ref# 7   Fig. 24 Page 57 #7 (Qty:1)
 Battery vent pipe


99-0719
Battery
YTX12-BS
Ref# 8   Fig. 24 Page 57 #7 (Qty:1)
 Battery
 ¹ www.batterystuff.com/powersports-batteries/sYTX12-BS.html
 ² Koyo, Yuasa (18-Aug-2014)


82-8196 / F8196
Air cleaner cover
Ref# 9   Fig. 24 Page 57 #7 (Qty:2)
 Air cleaner
 (Model: T120R)


82-5764 / F5764
Air cleaner element (cloth and gauze)
1 5/8" thick
Ref# 10  Fig. 24 Page 57 #7 (Qty:2)
 Air cleaner
 (Model: T120R)
 ¹ BCS units 1 3/4" thick
1/8" too thick- Returned


54938986
Fuse assembly
Ref# 11  Fig. 24 Page 57 #7 (Qty:1)
 Battery
 ¹ Use slowblow 17A continuous
(Marked 35A instantaneous)


82-8042 / F8042
Side panel and toolbox
Ref# 1   Fig. 25 Page 59 #7 (Qty:1)
 Side panel


83-1357 / F11357
Knob
Ref# 2   Fig. 25 Page 59 #7 (Qty:1)
 Side panel


83-1377 / F11377
Washer
Ref# 3   Fig. 25 Page 59 #7 (Qty:1)
 Side panel


83-0222 / F10222
Nut, panel
Ref# 4   Fig. 25 Page 59 #7 (Qty:1)
 Side panel


82-6673 / F6673
Grommet, rubber
Ref# 5   Fig. 25 Page 59 #7 (Qty:1)
 Side panel


82-9714 / F9714  (1 Spares)
Seat
Ref# 6   Fig. 25 Page 59 #7 (Qty:1)
 Seat
 ¹ Original on hand


82-9715 / F9715
Seat cover
Ref# 7   Fig. 25 Page 59 #7 (Qty:1)
 Seat


60-0696 / D696
Trim strip
Ref# 8   Fig. 25 Page 59 #7 (Qty:1)
 Seat


60-0697 / D697
Sprag
Ref# 9   Fig. 25 Page 59 #7 (Qty:4)
 Seat trim strip


82-7835 / F7835  (6 Spares)
Rubber buffer
Ref# 10  Fig. 25 Page 59 #7 (Qty:4)
 Seat


82-8026 / F8026
Hinge
Ref# 11  Fig. 25 Page 59 #7 (Qty:1)
 Seat, front hinge


82-7862 / F7862
Hinge
Ref# 12  Fig. 25 Page 59 #7 (Qty:1)
 Seat, rear hinge


60-4250 / S26-2
Washer, spring
1/4
Ref# 13  Fig. 25 Page 59 #7 (Qty:4)
 Seat, hinge


14-0101
Bolt
UNF 1/4-28TPI X 7/16 U.H. (Tool-7/16)
Ref# 14  Fig. 25 Page 59 #7 (Qty:4)
 Seat hinge


60-0374 / D374
Check wire
Ref# 15  Fig. 25 Page 59 #7 (Qty:1)
 Seat


82-4483 / F4483
Screw, self-tapping
1/2" self-tapping Philips
Ref# 16  Fig. 25 Page 59 #7 (Qty:1)
 Seat check wire


E1719A
Washer
Ref# 17  Fig. 25 Page 59 #7 (Qty:1)
 Seat latch


82-4228 / F4228
Spring
Ref# 18  Fig. 25 Page 59 #7 (Qty:1)
 Seat latch


3/32x1/2
Pin, split
Ref# 19  Fig. 25 Page 59 #7 (Qty:1)
 Seat latch


82-7560 / F7560
Seat catch plunger
Ref# 20  Fig. 25 Page 59 #7 (Qty:1)
 Seat latch


82-9498 / F9498
Seat rail
Ref# 21  Fig. 25 Page 59 #7 (Qty:1)
 Seat


14-0102  (6 Spares)
Bolt
UNF 1/4-28TPI X 1/2 U.H.
Ref# 22  Fig. 25 Page 59 #7 (Qty:4)
 Seat rail


60-4250 / S26-2
Washer, spring
1/4
Ref# 23  Fig. 25 Page 59 #7 (Qty:4)
 Seat, rail


97-3677 / H3677
Fender, paint
Ref# 1   Fig. 26 Page 61 #7 (Qty:1)
 Front fender
 ¹ Replaced with H1996 stainless
Original painted in stock


97-3663 / H3663
Stay, front
Ref# 2   Fig. 26 Page 61 #7 (Qty:1)
 Front fender
 Orient: Inside/Out: bolt, top stay, front stay, bracket, flat, nut
 (Model: T120R-TR6R)


97-3664 / H3664
Stay, center
Ref# 3   Fig. 26 Page 61 #7 (Qty:1)
 Front fender
 Orient: Inside/Out: bolt, top stay, front stay, bracket, flat, nut
 (Model: T120R-TR6R)


97-3668 / H3668
Stay, bottom
Ref# 4   Fig. 26 Page 61 #7 (Qty:1)
 Front fender
 (Model: T120R-TR6R)


97-1685 / H1685
Bracket
Ref# 5   Fig. 26 Page 61 #7 (Qty:2)
 Front fender stay to fork leg
 Orient: Brackets face forward, angle projects up. Stay go outside.


82-8143 / F8143
Fender
Ref# 6   Fig. 26 Page 61 #7 (Qty:1)
 Rear fender
 (Model: T120R-TR6R)


82-6915 / F6915
Bridge
Ref# 7   Fig. 26 Page 61 #7 (Qty:1)
 Rear fender beneath seat
 Orient: Bridge fits inside rear frame loop.


82-7860 / F7860
Lifting handle
Ref# 8   Fig. 26 Page 61 #7 (Qty:1)
 Rear fender


82-6851 / F6851
Bracket
Ref# 9   Fig. 26 Page 61 #7 (Qty:1)
 Stoplight


82-5994 / F5994
Clip
Ref# 10  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender to rear frame


82-6031 / F6031
Backing plate
Ref# 11  Fig. 26 Page 61 #7 (Qty:1)
 Rear frame clip


82-8139 / F8139
Stoplight body (adaptor)
Ref# 12  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender


82-6849 / F6849
Stoplight plate
Ref# 13  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender


82-6850 / F6850
Bracket
Ref# 14  Fig. 26 Page 61 #7 (Qty:1)
 Liscense plate


99-1030
Reflector, red
Ref# 15  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender


82-8195 / F8195
Push fix
Ref# 16  Fig. 26 Page 61 #7 (Qty:4)
 Stoplight reflectors


82-8140 / F8140
Rubber mat
Ref# 17  Fig. 26 Page 61 #7 (Qty:2)
 Stoplight reflector


82-7826 / F7826
Wiring protector
Ref# 18  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender


199001
Grommet, rubber
Ref# 19  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender, stoplight lead


14-0101
Bolt
UNF 1/4-28TPI X 7/16 U.H. (Tool-7/16)
Ref# 20  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, center stay
Ref# 20  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, front stay
Ref# 20  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender to frame


60-4245 / S25-1  (9 Spares)
Washer, plain
1/4 x 9/16 x 3/32
Ref# 21  Fig. 26 Page 61 #7 (Qty:2)
 ¹ #7 says 12 req'd, I find just 10
Ref# 21  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, center stay
Ref# 21  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, front stay
Ref# 21  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, liscense plate bracket
Ref# 21  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, bridge
Ref# 21  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, lifting handle


14-1201  (10 Spares)
Nut, locking
UNF 1/4-28TPI Cleveloc (Tool-9/16)
Ref# 22  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, center stay to fender
Ref# 22  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, front stay to fender
Ref# 22  Fig. 26 Page 61 #7 (Qty:1)
 Front fender, rear stay to fender
Ref# 22  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, liscense plate bracket
Ref# 22  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, bridge
Ref# 22  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, lifting handle
Ref# 22  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender, frame bracket, top


14-0115
Bolt
UNF 5/16-24TPI X 5/16 U.H.
Ref# 23  Fig. 26 Page 61 #7 (Qty:2)
 Front fender front and center stays to bracket (ref 5)
Ref# 23  Fig. 26 Page 61 #7 (Qty:2)
 Front fender rear stay to fork legs


14-0402  (4 Spares)
Nut, locking
UNF 5/16-24TPI thin locking
Ref# 24  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, center and front stays to bracket (R#5)
 Orient: Nuts face out


21-1822 / S1822
Bolt
UNF 5/16-24TPI X 1/2 U.H.
Ref# 25  Fig. 26 Page 61 #7 (Qty:1)
 Front fender to bottom stay (R#4)
Ref# 25  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, bracket (R#5) to fork legs


82-4299 / F4299
Washer, plain
5/16" large O.D.
Ref# 26  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, bracket (R#5) to lower fork leg


60-4247 / S25-3
Washer, plain
5/16 x 5/8 x 1/16
Ref# 27  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, bottom stay (to lower fork leg)
Ref# 27  Fig. 26 Page 61 #7 (Qty:1)
 Front fender, bottom stay (to fender)
 ¹ Bonnie has large rubber washer here


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 28  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, rear frame clip


14-0702
Nut, locking
UNF 5/16-24TPI thin Philidas (Tool-1/2)
Ref# 29  Fig. 26 Page 61 #7 (Qty:2)
 Front fender, bottom stay


82-6310 / F6310
Washer, plain
Ref# 30  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender, frame bracket
Ref# 30  Fig. 26 Page 61 #7 (Qty:2)
 Rear frame, bridge (bolt head)


14-0102
Bolt
UNF 1/4-28TPI X 5/8 U.H.
Ref# 31  Fig. 26 Page 61 #7 (Qty:8)
 ?Fender
Ref# 31  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, bridge
Ref# 31  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, lift handle


14-0113
Bolt
UNF 5/16-24TPI X 9/16 U.H. (Tool-7/16)
Ref# 32  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, bracket
Ref# 32  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, rear frame clip


70-2287 / E2287
Washer, spring
Ref# 33  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, clip


60-4260 / S26-3
Washer, spring
5/16
Ref# 34  Fig. 26 Page 61 #7 (Qty:2)
 Rear fender, frame bracket


82-4715 / F4715
Screw, Philips
BA 2BA X 13/32
Ref# 35  Fig. 26 Page 61 #7 (Qty:3)
 Rear fender, tail light plate (to adaptor)


60-4256 / GS299
Washer, serrated
3/16
Ref# 36  Fig. 26 Page 61 #7 (Qty:1)
 ?Stoplight


82-3799 / F3799
Nut
Ref# 37  Fig. 26 Page 61 #7 (Qty:1)
 ?Stoplight


70-2980 / E2980
Stud
BSW/BSF 1/4-xTPI X 15/16 O.A.
(BSW-20TPI, BSF-26)
Ref# 38  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender, stoplight adapter (to fender)


82-0879 / F879
Nut
BS 1/4-26TPI
Ref# 39  Fig. 26 Page 61 #7 (Qty:1)
 Rear fender, stud 61/38 stoplight adaptor (to fender)


97-1870 / H1870  (2 Spares)
Handlebars, US Bonneville pre-71
Ref# 1   Fig. 27 Page 63 #7 (Qty:1)
 Front forks
 (Model: T120R-TR6R)
 ¹ In stock: 97-1871 UK Twin 65-70
 ² Bonnie: Norton highway bars (Walridge)


97-1425 / H1425
Shims
Ref# 2   Fig. 27 Page 63 #7 (Qty:4)
 Handlebars, eyebolts 47/16
 (Model: T120R-TR6R)



Grip, twist grip
REF
Ref# 11  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


60-2073 / D2073 AMAL 18/978 (1 Spares)
FRONT BRAKE AND CHOKE ASSEMBLY, COMPLETE
Ref# 13  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars
 ¹ Spare & installed have no choke assy
Where's original?


99-0262 AMAL 18/1754
Lever (ball end), front brake
Ref# 14  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0266 AMAL 18/776
Lever bracket, front brake
Ref# 15  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0234 AMAL 12/619
Choke control body
Ref# 16  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0226 AMAL 11/014
Screw
Ref# 17  Fig. 27 Page 63 #7 (Qty:1)
 Front brake lever bracket (aft)


99-0225 AMAL 11/013
Screw
Ref# 18  Fig. 27 Page 63 #7 (Qty:1)
 Front brake lever bracket (fore)


99-0252 AMAL 18/087
Screw, fulcrum
Ref# 19  Fig. 27 Page 63 #7 (Qty:1)
 Front brake lever fulcrum screw


99-0250 AMAL 18/053
Nut, locking
BS 1/4-26TPI Nyloc
Ref# 20  Fig. 27 Page 63 #7 (Qty:1)
 Front brake lever fulcrum screw


99-1031 AMAL 18/1708/1709 (1 Spares)
Adjuster and nut
Ref# 21  Fig. 27 Page 63 #7 (Qty:1)
 Front brake cable adjuster (handlebars)


99-0228 AMAL 12/556
Lever, choke
Ref# 22  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


12/607
Bolt
Ref# 23  Fig. 27 Page 63 #7 (Qty:1)
 Choke control lever


12/606
Cap
Ref# 24  Fig. 27 Page 63 #7 (Qty:1)
 Choke control cap


12/033
Washer, spring cupped
Ref# 25  Fig. 27 Page 63 #7 (Qty:1)
 Choke control spring washer


60-2074 / D2074 AMAL 18/952
CLUTCH LEVER ASSEMBLY, COMPLETE
Ref# 26  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0261 AMAL 18/754
Lever, clutch
Ball end
Ref# 27  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0265 AMAL 18/773
Bracket, clutch lever
Ref# 28  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0230 AMAL 12/595
Clamp, clutch lever bracket
Ref# 29  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0226 AMAL 11/014
Screw
Ref# 30  Fig. 27 Page 63 #7 (Qty:2)
 Clutch lever bracket clamp


99-0252 AMAL 18/087
Screw
Ref# 31  Fig. 27 Page 63 #7 (Qty:1)
 Clutch lever fulcrum screw


99-0250 AMAL 18/053
Nut, locking
BS 1/4-26TPI Nyloc
Ref# 32  Fig. 27 Page 63 #7 (Qty:1)
 Clutch lever fulcrum screw


99-1031 AMAL 18/1708/1709
Adjuster and nut
Ref# 33  Fig. 27 Page 63 #7 (Qty:1)
 Clutch cable adjuster (handlebars)



Grip, handlebar left
REF
Ref# 34  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars


99-0555 AMAL 31563 (2 Spares)
Horn and dip switch
Ref# 35  Fig. 27 Page 63 #7 (Qty:1)
 Handlebars
 ¹ None installed on Bonnie


99-0630 AMAL 380459
Rubber backing
Ref# 36  Fig. 27 Page 63 #7 (Qty:1)
 Horn and dip switch


97-1994 / H1994
Screw, self-tapping
6-32 X 1/2
Ref# 37  Fig. 27 Page 63 #7 (Qty:2)
 Horn and dip switch


60-1993 / D1993  (1 Spares)
Cable, clutch
Original: 49";
Ref# 1   Fig. 28 Page 65 #7 (Qty:1)
 Handlebars
 ¹ Spare is used, good condition


60-0103 / D103
Ferrule
Ref# 2   Fig. 28 Page 65 #7 (Qty:2)
 Clutch cable


60-0506 / D506
Nipple
Ref# 3   Fig. 28 Page 65 #7 (Qty:1)
 Clutch cable, handlebar end


DS73 / DS73
Nipple
Ref# 4   Fig. 28 Page 65 #7 (Qty:1)
 Clutch cable


60-0668 / D668
Adjuster
Ref# 5   Fig. 28 Page 65 #7 (Qty:1)
 Clutch cable adjuster (outer gearbox cover)


21-0672 / S672
Nut
UNF 5/16-24TPI
Ref# 6   Fig. 28 Page 65 #7 (Qty:1)
 Clutch cable


60-2076 / D2076  (1 Spares)
Cable, brake
Original: 32 1/2"
Ref# 7   Fig. 28 Page 65 #7 (Qty:1)
 Handlebars
 ¹ Spare is used, good condition


60-2085 / D2085
Stop switch
Ref# 8   Fig. 28 Page 65 #7 (Qty:1)
 Front brake cable


60-2086 / D2086
Cover, stop light switch
Ref# 9   Fig. 28 Page 65 #7 (Qty:1)
 Front brake cable


60-0103 / D103
Ferrule
Ref# 10  Fig. 28 Page 65 #7 (Qty:2)
 Front brake cable


60-0506 / D506
Nipple
Ref# 11  Fig. 28 Page 65 #7 (Qty:1)
 Front brake cable, handlebar end


60-0638 / D638
Fork end
Ref# 12  Fig. 28 Page 65 #7 (Qty:1)
 Front brake cable


37-2006 / W2006  (1 Spares)
Pin, pivot
Ref# 13  Fig. 28 Page 65 #7 (Qty:1)
 Front brake (spring_fix)
 ¹ BCS sent WF32 (#34 in Fig 19)
Instead of correct part


60-1819 / D1819  (5 Spares)
Cable, throttle
Original: 43"
Ref# 14  Fig. 28 Page 65 #7 (Qty:1)
 Handlebars
 (Model: T120R)
 ¹ 60-1819N (2new,end adj) Doherty M47/30D (2new,47",mid-adj)


60-0101 / D101  (4 Spares)
Ferrule
Ref# 15  Fig. 28 Page 65 #7 (Qty:8)
 Throttle cable
 (Model: T120R)
 ¹ Spares: 2 original, 2 new


60-0083 / D83
Nipple
Ref# 16  Fig. 28 Page 65 #7 (Qty:1)
 Throttle cable
 (Model: T120R)


NS191
Nipple
Ref# 17  Fig. 28 Page 65 #7 (Qty:1)
 Throttle cable
 (Model: T120R)


60-0104 / D104
Adjuster
Ref# 18  Fig. 28 Page 65 #7 (Qty:1)
 Throttle cable
 (Model: T120R)


60-1817 / D1817
Cable, choke
Ref# 20  Fig. 28 Page 65 #7 (Qty:1)
 Handlebars
 (Model: T120R)


60-1818 / D1818
Lever, choke cable
Ref# 21  Fig. 28 Page 65 #7 (Qty:1)
 Handlebars
 (Model: T120R)


60-0684 / D684
Cable, choke
Ref# 22  Fig. 28 Page 65 #7 (Qty:2)
 Handlebars
 (Model: T120R)


99-0341 AMAL 244/104
Junction box, choke
Ref# 23  Fig. 28 Page 65 #7 (Qty:1)
 Choke cable
 (Model: T120R)


60-0083 / D83
Nipple
Ref# 24  Fig. 28 Page 65 #7 (Qty:1)
 Handlebar, choke cable
 (Model: T120R)


60-0101 / D101
Ferrule
Ref# 25  Fig. 28 Page 65 #7 (Qty:6)
 Choke cable
 (Model: T120R)


NS191
Nipple, choke
Ref# 26  Fig. 28 Page 65 #7 (Qty:3)
 Handlebars
 (Model: T120R)


60-343/7 / D343/7
Clip, rubber
Ref# 27  Fig. 28 Page 65 #7
 Cable


99-0351 AMAL 313/13
Twistgrip assembly, complete
Ref# 28  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 (Model: T120R)


99-0345 AMAL 313/008
Twistgrip body, top half
Ref# 29  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 (Model: T120R)


99-0346 AMAL 313/009
Twistgrip body, bottom half
Ref# 30  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 (Model: T120R)


99-0347 AMAL 313/013
Twistgrip rotor handle
Ref# 31  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 (Model: T120R)


99-0220 AMAL 4/048
Screw, twistgrip
Ref# 32  Fig. 28 Page 65 #7 (Qty:2)
 Twistgrip
 (Model: T120R)


99-0238 AMAL 16/008
Spring, friction
Ref# 33  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 (Model: T120R)


99-0337 AMAL 210/007
Screw, twistgrip friction adjuster
Ref# 34  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 (Model: T120R)


99-0338 AMAL 210/008
Screw, twistgrip rotor stop
Ref# 35  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 Orient: Rotor stop screw on top, friction screw on the bottom
 (Model: T120R)


99-0339 AMAL 210/009
Nut, twistgrip rotor stop screw
Ref# 36  Fig. 28 Page 65 #7 (Qty:2)
 Twistgrip
 (Model: T120R)


97-2125 / H2125
Twin rotor twistgrip, grip
Ref# 37  Fig. 28 Page 65 #7 (Qty:1)
 Twistgrip
 (Model: T120R)


99-0241 AMAL 16/011
Cable stop
Ref# 38  Fig. 28 Page 65 #7 (Qty:2)
 Twistgrip
 (Model: T120R)


XA69
Tie, cable, metal
Ref# 39  Fig. 28 Page 65 #7 (Qty:1)
 Cable


82-9369 / F9369
PASSENGER FOOTREST ASSEMBLY
Ref# 13  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrest


82-1694 / F1694
Passenger footrest pedal
Ref# 14  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrest


82-9370 / F9370
Hanger, passenger footrest
Ref# 15  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrest


21-1910 / S1910
Bolt
UNF 3/8-24TPI X 13/16 U.H. Full thread
Ref# 16  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrest hanger


82-9371 / F9371
Bolt, pivot
Ref# 17  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrests


82-2277 / F2277
Washer, spring
5/16" double coil
Ref# 18  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrest


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 19  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrest hanger


82-1695 / F1695
Pedal, rubber
Ref# 20  Fig. 29 Page 67 #7 (Qty:2)
 Passenger footrest


60-0771 / D771 AMAL L930/10
Carburetter, L.H.
Ref# 1   Fig. 31 Page 71 #7 (Qty:1)
 Carburetter
 Orient: Gasline fitting on Banjo bolt: [rear][<][front]
 (Model: T120R)
 ¹ [2014 60kmi Resleeved Orig][2005 28kmi New (Walridge)]


60-0772 / D772 AMAL L930/9
Carburetter, R.H.
Ref# 1   Fig. 31 Page 71 #7 (Qty:1)
 Carburetter
 Orient: Gasline fitting on Banjo bolt: [rear][<][front]
 (Model: T120R)
 ¹ [2014 60kmi Resleeved Orig][2005 28kmi New (Walridge)]



Mixing chamber
REF
Ref# 2   Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


70-9711 / E9711 AMAL 622/101 (6 Spares)
O-ring
Viton
Ref# 3   Fig. 31 Page 71 #7 (Qty:2)
 Carburetter flange
 (Model: T120R)
 ¹ Thick (don't over-tighten carbs) or thin


99-1032 AMAL 928/098
Mixing Chamber top
Ref# 4   Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0521 622/086
Screw
Ref# 5   Fig. 31 Page 71 #7 (Qty:8)
 Carburetter float bowl and cover
 (Model: T120R)


99-0527 928/060
Throttle valve
#3 cutaway
Ref# 6   Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-1033 AMAL 622/131
Spring, throttle valve return
Ref# 7   Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0516 AMAL 622/077
Screw, throttle valve stop
Ref# 8   Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0515 AMAL 622/076
Screw, air adjustment
Ref# 9   Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 Orient: Out 2 1/4 - 2 1/2 turns. In is richer.
 (Model: T120R)
 ¹ Approx 2 1/2 turns out


99-0520 AMAL 622/082
O-ring
Ref# 10  Fig. 31 Page 71 #7 (Qty:4)
 Air adjustment screw
 (Model: T120R)


99-1034 AMAL 622/128
Jet holder
Ref# 11  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0441 AMAL 376/100
Jet, main
220
Ref# 12  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-1035 AMAL 622/122
Jet, needle
0.107
Ref# 13  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-1036 AMAL 622/124
Needle
Ref# 14  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 Orient: Middle notch (up=richer)
 (Model: T120R)


99-0510 AMAL 622/067 (1 Spares)
Needle clip
Ref# 15  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-1037 AMAL 928/103
Air valve guide sleeve
Ref# 16  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0512 AMAL 622/069
Float
Ref# 17  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0513 AMAL 622/071
Float spindle
Ref# 18  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0514 AMAL 622/073
Joint washer
Ref# 19  Fig. 31 Page 71 #7 (Qty:2)
 Float bowel (gasket)
 (Model: T120R)


99-0506 AMAL 622/050
Float chamber
Ref# 20  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0511 AMAL 622/197
Needle, brass w. Viton tip
Ref# 21  Fig. 31 Page 71 #7 (Qty:2)
 Float chamber
 (Model: T120R)


99-0438 AMAL 376/093
Filter
Ref# 22  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-0517 AMAL 622/078
Bolt, banjo
Ref# 23  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 Orient: Acute angle > front of bike
 (Model: T120R)


99-0437 AMAL 376/092
Washer, fiber
Ref# 24  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter, banjo bolt
 (Model: T120R)


6/132A
Ferrule
Ref# 25  Fig. 31 Page 71 #7 (Qty:2)
 Choke cable, mixing chamber cover
 (Model: T120R)
 ¹ ?Do i have this right? choke cables, not air slide cables?


99-0528 AMAL 928/062
Air slide
Ref# 26  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


99-1038 AMAL 622/129
Spring, choke
Ref# 27  Fig. 31 Page 71 #7 (Qty:2)
 Carburetter
 (Model: T120R)


82-8133 / F8133
Gas pipe
Ref# 28  Fig. 31 Page 71 #7 (Qty:1)
 Carburetter
 Orient: Accute angle of pipes goes forward
 (Model: T120R)


99-0530 AMAL 928/066
Velocity stack
Ref# 29  Fig. 31 Page 71 #7
 Carburetter
 (Model: T120R)



Stud
REF (1 in.)
Ref# 32  Fig. 31 Page 71 #7 (Qty:4)
 Carburetter mounting flange
 (Model: T120R)


14-1301
Nut, locking
UNF 1/4-28TPI thin Cleveloc
Ref# 33  Fig. 31 Page 71 #7 (Qty:4)
 Carburetter adaptor 21/12, 21/13 (mount stud)
 (Model: T120R)


70-9555 / E9555  (4 Spares)
Cup
Ref# 34  Fig. 31 Page 71 #7 (Qty:4)
 Carburetter/adapters
 (Model: T120R)


70-9554 / E9554  (4 Spares)
Insulating ring
Ref# 35  Fig. 31 Page 71 #7 (Qty:4)
 Carburetter
 ¹ New stock: 4


31-315-135
Brass fitting
Ref# -   Fig. 33 Page 73 #7 (Qty:1)
 Speedo connection


60-0546 / D546
Plug
Fig. 33 Page 73 #7 (Qty:1)
 Tachometer bulb holder blanking plug


99-0161 BRITISH WIRING SSM001/06
Speedometer head MPH
Ref# 1   Fig. 33 Page 73 #7 (Qty:1)
 Speedometer
 ¹ Rebuilt '14@60K
Andy Henderson


643  (3 Spares)
Bulb (3 W. MES)
Ref# 2   Fig. 33 Page 73 #7 (Qty:2)
 Speedo/Tach
 ¹ #7 Error Qty should be 2, not 1


99-0695
Bulb holder
Ref# 3   Fig. 33 Page 73 #7 (Qty:2)
 Speedo/tachometer


97-1946 / H1946
Mounting bracket, speedo/tach
Ref# 4   Fig. 33 Page 73 #7 (Qty:1)
 Speedometer


97-1929 / H1929
Bushing
Ref# 5   Fig. 33 Page 73 #7 (Qty:2)
 Speedo/tach mounting brackets


30-282-014-11  (4 Spares)
Washer
Ref# 6   Fig. 33 Page 73 #7 (Qty:4)
 Speedo/tach mount


30-276-037-11  (4 Spares)
Nut
Ref# 7   Fig. 33 Page 73 #7 (Qty:4)
 Speedo/tach mount


21-0590 / S590  (2 Spares)
Bolt
UNF 1/4-28TPI X 1 3/16 U.H.
Ref# 8   Fig. 33 Page 73 #7 (Qty:2)
 Instrument mounting bracket
 ¹ Spares: 1 original, 1 new


41-148-203-10
Shaft, trip control
Ref# 9   Fig. 33 Page 73 #7 (Qty:1)
 Speedometer


60-0609 / D609
Cable, speedometer
Length 65 inches. (Inner only: D609W) (Tool-9/16 rear wheel)
Ref# 15  Fig. 33 Page 73 #7 (Qty:1)
 Speedo
 ¹ #7 reverses tach cable (29)
And speedo (15) illustrations


70-9331 / E9331
Tachometer gear housing
Ref# 16  Fig. 33 Page 73 #7 (Qty:1)
 Tachometer
 (Model: T120R-TR6R)


70-9332 / E9332
Securing screw
LEFT-HAND
Ref# 17  Fig. 33 Page 73 #7 (Qty:1)
 Tach gear housing
 (Model: T120R-TR6R)



Bush (ref only)
REF
Ref# 18  Fig. 33 Page 73 #7 (Qty:1)
 Tach gear housing
 (Model: T120R-TR6R)


70-5155 / E5155
Bush, flanged
Ref# 19  Fig. 33 Page 73 #7 (Qty:1)
 Tach gear housing
 (Model: T120R-TR6R)


70-5157 / E5157
Driving gear
Ref# 20  Fig. 33 Page 73 #7 (Qty:1)
 Tach gear housing
 (Model: T120R-TR6R)


70-5759 / E5759
End cap
Ref# 21  Fig. 33 Page 73 #7 (Qty:1)
 Tach gear housing
 (Model: T120R-TR6R)


70-6300 / E6300  (1 Spares)
O-ring
Ref# 22  Fig. 33 Page 73 #7 (Qty:1)
 Tach drive plug
 (Model: T120R-TR6R)
 ¹ One of three o-rings in tach gear housing


70-5578 / E5578
Driven gear
Ref# 23  Fig. 33 Page 73 #7 (Qty:1)
 Tach driven gear housing
 (Model: T120R-TR6R)


70-6122 / E6122
Driven gear housing
Ref# 24  Fig. 33 Page 73 #7 (Qty:1)
 Tach
 (Model: T120R-TR6R)


70-6299 / E6299
O-ring
Ref# 25  Fig. 33 Page 73 #7 (Qty:1)
 Tach driven gear housing bushing
 (Model: T120R-TR6R)
 ¹ One of three o-rings in tach gear housing



Bush (ref only)
REF
Ref# 26  Fig. 33 Page 73 #7 (Qty:1)
 Tach driven gear housing
 (Model: T120R-TR6R)


70-3309 / E3309
O-ring
Ref# 27  Fig. 33 Page 73 #7 (Qty:1)
 Tach driven gear housing
 (Model: T120R-TR6R)
 ¹ One of three o-rings in tach gear housing
 ² Also used on gearchange quadrant, Fig 9 Reference 9


70-5881 / E5881
Screw
Set screw
Ref# 28  Fig. 33 Page 73 #7 (Qty:1)
 Tach gear housing
 (Model: T120R-TR6R)


60-0578 / D578
Cable, tachometer
Length 28 in.; metal sheath
Ref# 29  Fig. 33 Page 73 #7 (Qty:1)
 Tachometer
 (Model: T120R-TR6R)
 ¹ Use copper washer spacer
To prevent "wobble" at drive end
 ² Spares: 1 new, 1 good used


99-0166 BRITISH WIRING RSM3003/01
Tachometer
Ref# 30  Fig. 33 Page 73 #7 (Qty:1)
 Tachometer
 (Model: T120R-TR6R)
 ¹ Rebuilt '14@60K
Andy Henderson


31-371-398  (1 Spares)
Spade
Ref# 31  Fig. 33 Page 73 #7 (Qty:1)
 Tach cable
 (Model: T120R-TR6R)
 ¹ Spares: used


60-0494 / D494  (1 Spares)
Circlip
Ref# 32  Fig. 33 Page 73 #7 (Qty:1)
 Tach cable spade
 (Model: T120R-TR6R)
 ¹ Spares: used


70-7351 / E7351
Washer, sealing
Ref# 33  Fig. 33 Page 73 #7 (Qty:1)
 Tach gear housing
 (Model: T120R-TR6R)
 ¹ Bonded rubber


99-0737 LUCAS 54170009 (1 Spares)
Capacitor, ignition
Ref# 1   Fig. 34 Page 75 #7 (Qty:1)
 Battery
 (Model: TR6C)
 ¹ Replaces battery
 ² Walridge unit defective


LUCAS 54483156/A (1 Spares)
Spring, ignition capacitor mounting
Ref# 2   Fig. 34 Page 75 #7 (Qty:1)
 Battery
 (Model: TR6C)


54190108 LUCAS 54190108
Spade terminal
Male
Ref# 3   Fig. 35 Page 77 #7 (Qty:4)
 Ignition Coil


E2351 LUCAS 131023 (4 Spares)
Washer, plain
Ref# 4   Fig. 35 Page 77 #7 (Qty:4)
 Ignition coil


GS299 LUCAS 188330
Washer, serrated
Ref# 5   Fig. 35 Page 77 #7 (Qty:4)
 Ignition coil


F3799 LUCAS 166043 (4 Spares)
Nut
Ref# 6   Fig. 35 Page 77 #7 (Qty:4)
 Ignition coil


54942078 LUCAS 54942078
Lucar connector
Female
Ref# 12  Fig. 35 Page 77 #7
 Ignition coil
 ¹ Use B-Wiring C232
Spade terminal right angle 1/4"


54190042
Cover, insulated
Ref# 13  Fig. 35 Page 77 #7
 Lucar connector, ignition coil
 ¹ Use B-Wiring C233
Spade terminal cover 1/4" right angle


N3
Spark plug
13mm-3/4"Reach; Gap .025" (.020 Maint/Repair 650/750 Twins)
Ref# 18  Fig. 35 Page 77 #7 (Qty:2)
 Cylinder head
 Torque: 25 LBS
 ¹ Champ N3/N3C
NGK B7ES/B8ES Denso W24ESU


60-0262 / D262
Cover
Ref# 19  Fig. 35 Page 77 #7 (Qty:2)
 Spark plug


82-6943 / F6943
Bracket, ignition coil (left)
Ref# 20  Fig. 35 Page 77 #7 (Qty:1)
 Frame
 (Model: T120R-TR6C)


82-6944 / F6944
Bracket, ignition coil (right)
Ref# 21  Fig. 35 Page 77 #7 (Qty:1)
 Frame
 (Model: T120R-TR6C)


14-0103
Bolt
UNF 1/4-28TPI X 3/4 U.H.
Ref# 22  Fig. 35 Page 77 #7 (Qty:4)
 Ignition coil bracket
 (Model: T120R-TR6C)


70-1612 / E1612
Washer, serrated
1/4 serrated internal
Ref# 23  Fig. 35 Page 77 #7 (Qty:6)
 Ignition coil bracket
 (Model: T120R-TR6C)


14-0102
Bolt
UNF 1/4-28TPI X 5/8 U.H.
Ref# 24  Fig. 35 Page 77 #7 (Qty:2)
 Ignition coil bracket to frame
 (Model: T120R-TR6C)


14-0301
Nut, plain
UNF 1/4-28TPI
Ref# 25  Fig. 35 Page 77 #7 (Qty:6)
 Ignition coil bracket to frame
 (Model: T120R-TR6C)


70-6388 / E6388
Ignition coil
12v/points 6v/Pazon
Ref# 26  Fig. 35 Page 77 #7 (Qty:2)
 Ignition coil
 (Model: T120R-TR6C)
 ¹ Bonnie: Tri-Cor High Spark 6v


70-6389 / E6389
Clip, Siba 32,000/1
Ref# 27  Fig. 35 Page 77 #7 (Qty:2)
 Ignition coil
 (Model: T120R-TR6C)


99-0588
Condenser Pack 2CP
Ref# 28  Fig. 35 Page 77 #7 (Qty:1)
 Condenser pack
 (Model: T120R-TR6C)


99-1043 LUCAS 47638 (3 Spares)
Condenser
Ref# 29  Fig. 35 Page 77 #7 (Qty:2)
 Condenser


99-0767 LUCAS 54420128
Cover
Ref# 30  Fig. 35 Page 77 #7 (Qty:1)
 Condensor


82-8082 / F8082 LUCAS 54418528
Bracket
Ref# 31  Fig. 35 Page 77 #7 (Qty:1)
 Condenser pack


70-8287 / E8287
Bolt
Ref# 32  Fig. 35 Page 77 #7 (Qty:2)
 Condenser bracket to frame


83-0033 / F10033
Bolt
Ref# 33  Fig. 35 Page 77 #7 (Qty:2)
 Condenser bracket, condenser to bracket


60-4256 / GS299
Washer, serrated
3/16
Ref# 34  Fig. 35 Page 77 #7 (Qty:2)
 Condenser bracket


82-3799 / F3799
Nut
BA 2BA
Ref# 35  Fig. 35 Page 77 #7 (Qty:2)
 Condenser bracket


99-0612 LUCAS 70197
Horn, type 6H
Ref# 36  Fig. 35 Page 77 #7 (Qty:1)
 Horn


82-4771 / F4771
Screw
BA 2BA X 1/2 (3/8 in. U.H.)
Ref# 37  Fig. 35 Page 77 #7 (Qty:2)
 Horn mounting


82-3799 / F3799
Nut
BA 2BA
Ref# 38  Fig. 35 Page 77 #7 (Qty:3)
 Horn mount


60-4256 / GS299
Washer, serrated
3/16
Ref# 39  Fig. 35 Page 77 #7 (Qty:3)
 Horn mount


99-0589 LUCAS 49072
Selenium rectifier, type 2DS 506
Unused lug up, grounding bolt down
Ref# 40  Fig. 35 Page 77 #7 (Qty:1)
 Selenium rectifier
 ¹ Clockwise: White/Green
Brown/White(center),Yellow/Green


82-5338 / F5338
Nut
BS 1/4-26TPI
Ref# 41  Fig. 35 Page 77 #7 (Qty:1)
 Selenium rectifier mount


97-2237 / H2237
Heat sink
Ref# 42  Fig. 35 Page 77 #7 (Qty:1)
 Zener diode


99-0590 LUCAS 49345
Zener diode
Ref# 43  Fig. 35 Page 77 #7 (Qty:1)
 Zener diode
 Torque: 1.5 LBS
 ¹ Original removed 2015 [Podtronics]


97-2236 / H2236
Bracket, Zener diode
Ref# 44  Fig. 35 Page 77 #7 (Qty:1)
 Front forks


60-4250 / S26-2
Washer, spring
1/4
Ref# 45  Fig. 35 Page 77 #7 (Qty:1)
 Zener diode bracket
 ¹ Fastens heatsink to bracket


14-6102/001
Bolt
Ref# 46  Fig. 35 Page 77 #7 (Qty:1)
 Zener diode heat sink
 ¹ Fastens heat sink to bracket


14-0113/001
Bolt
UNF 5/16-24TPI X 9/16 U.H.
Ref# 47  Fig. 35 Page 77 #7 (Qty:1)
 Zener diode bracket
 ¹ Fastens bracket to middle lug


97-2275 / H2275
Plug
Ref# 48  Fig. 35 Page 77 #7 (Qty:1)
 Zener diode heat sink plug


60-4260 / S26-3
Washer, spring
5/16
Ref# 49  Fig. 35 Page 77 #7 (Qty:1)
 Zener diode bracket
 ¹ Fastens bracket to middle lug


842183  (1 Spares)
Wire, high tension
Ref# 50  Fig. 35 Page 77 #7 (Qty:2)
 Spark plug
 ¹ One set of spares


60-1900 / D1900
Horn
Ref# 51  Fig. 35 Page 77 #7 (Qty:1)
 Right hand


60-1901 / D1901
Horn
Ref# 52  Fig. 35 Page 77 #7 (Qty:1)
 Left hand


99-1027 LUCAS 33188
Horn relay
Ref# 53  Fig. 35 Page 77 #7 (Qty:1)
 Horn relay bracket


14-0103
Bolt
UNF 1/4-28TPI X 3/4 U.H.
Ref# 54  Fig. 35 Page 77 #7 (Qty:6)
 Horn relay bracket


60-4250 / S26-2
Washer, spring
1/4
Ref# 55  Fig. 35 Page 77 #7 (Qty:6)
 Horn relay bracket


14-0301
Nut, plain
UNF 1/4-28TPI
Ref# 56  Fig. 35 Page 77 #7 (Qty:6)
 Horn relay bracket


83-1254 / F11254
Bracket
Ref# 57  Fig. 35 Page 77 #7 (Qty:1)
 Horn relay


82-7582 / F7582
Relay stay
Ref# 58  Fig. 35 Page 77 #7 (Qty:1)
 Horn relay bracket


54523508
Shell
Ref# 1   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)


99-0608 LUCAS 59883
Headlight assembly, Type SS700P
Ref# 1   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)


99-0692 LUCAS 553248
Rim, headlight
Ref# 2   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)


99-0686 LUCAS 516798
Headlight unit (reflector/lense)
Ref# 3   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)
 ¹ '11@?K (Lucas@$55); '12@?K (Lucas@$69)


99-0683 LUCAS 504665 (9 Spares)
Fixing wire
Ref# 4   Fig. 36 Page 79 #7 (Qty:6)
 Headlight shell
 (Model: T120R-TR6R)


144921
Screw
Ref# 5   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell, fixing plate 79/6
 (Model: T120R-TR6R)


99-0690 LUCAS 534296
Plate, fixing
Ref# 6   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell and headlight rim
 (Model: T120R-TR6R)


99-0545  (4 Spares)
Bulb, headlight (446)
50/40 W. vert dip, pre-focus (446)
Ref# 7   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell (light unit)
 (Model: T120R-TR6R)


99-1003
Bulb holder, headlight
Ref# 8   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell (light unit)
 (Model: T120R-TR6R)


99-0548
Bulb, pilot light (989)
6 W. MCC
Ref# 9   Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell (light unit)
 (Model: T120R-TR6R)


99-0695 LUCAS 554710
Bulb holder, pilot light
Ref# 10  Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell (light unit)
 (Model: T120R-TR6R)


99-1044 LUCAS 36403
Ammeter, type 2AR
Ref# 11  Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)


862217
Grommet, rubber
Ref# 12  Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)
 ¹ [BT 2015 65kmi]


112201  (3 Spares)
Bolt, pivot
Ref# 13  Fig. 36 Page 79 #7 (Qty:2)
 Headlight shell
 Torque: 10 LBS
 (Model: T120R-TR6R)


137498  (3 Spares)
Washer, plain
Ref# 14  Fig. 36 Page 79 #7 (Qty:2)
 Headlight shell, pivot bolt 79/13
 (Model: T120R-TR6R)


99-0563 LUCAS 35710
Switch, lighting
Ref# 15  Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)


99-0568 LUCAS 38189
Bulb holder body, warning light (red)
Ref# 16  Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)


99-0537  (1 Spares)
Bulb, warning light (281)
2 W. BA7S
Ref# 17  Fig. 36 Page 79 #7 (Qty:2)
 Headlight shell
 (Model: T120R-TR6R)
 ¹ #7 says BA7S here
But 75/26 as BA75
Both are same
 ² #7 lists Qty as 1
But it should be 2


99-0569 LUCAS 38191
Bulb holder body, warning light (green)
Ref# 18  Fig. 36 Page 79 #7 (Qty:1)
 Headlight shell
 (Model: T120R-TR6R)


99-0803 LUCAS 54945043
Bulb holder, warning light
Ref# 19  Fig. 36 Page 79 #7 (Qty:2)
 Headlight shell
 (Model: T120R-TR6R)


97-1932 / H1932  (3 Spares)
Distance piece
5/16"
Ref# 20  Fig. 36 Page 79 #7 (Qty:1)
 Headlamp shell
 (Model: T120R-TR6R)


99-1045 LUCAS 54955257 (1 Spares)
Wiring harness
Ref# 21  Fig. 36 Page 79 #7 (Qty:1)
 Wiring harness
 (Model: T120R-TR6R)
 ¹ [BT 2015 65kmi custom][BT 2015 ?kmi (British Wiring repro)


99-0597 LUCAS 53973
STOPLIGHT ASSEMBLY, Type L679
Ref# 22  Fig. 36 Page 79 #7 (Qty:1)
 Stoplight
 (Model: T120R-TR6R)


99-1046 LUCAS 54577109
Lense
Ref# 23  Fig. 36 Page 79 #7 (Qty:1)
 Tail light
 (Model: T120R-TR6R)


144921
Screw
Ref# 24  Fig. 36 Page 79 #7 (Qty:2)
 Tail light/stop light lens
 (Model: T120R-TR6R)


99-0783 LUCAS 54574348
Bulb holder, reflector
Ref# 25  Fig. 36 Page 79 #7 (Qty:1)
 Tail light
 (Model: T120R-TR6R)


99-0701
Contact assembly
Ref# 26  Fig. 36 Page 79 #7 (Qty:1)
 Stoplight
 (Model: T120R-TR6R)


99-0542  (4 Spares)
Bulb (6 1/2 W. offset pin) (380)
Ref# 27  Fig. 36 Page 79 #7 (Qty:1)
 Stoplight bulbholder
 (Model: T120R-TR6R)


99-0780
Gasket
Ref# 28  Fig. 36 Page 79 #7 (Qty:1)
 Tail light assembly (5451677)
 (Model: T120R-TR6R)


127684
Screw
Ref# 29  Fig. 36 Page 79 #7 (Qty:1)
 Tail light/stop light assembly
 (Model: T120R-TR6R)


99-0558 LUCAS 31899
Switch, ignition Type S45
Ref# 30  Fig. 36 Page 79 #7 (Qty:1)
 Front forks
 (Model: T120R-TR6R)
 ¹ White to single tab
Brown/White to twin tabs
 ² Emgo 40-64081 34.95


54130041
Nut
Ref# 31  Fig. 36 Page 79 #7 (Qty:1)
 Ignition switch
 (Model: T120R-TR6R)


82-6981 / F6981
Lock, with keys
Ref# 32  Fig. 36 Page 79 #7 (Qty:1)
 Ignition switch
 (Model: T120R-TR6R)


60-0622 / D622  (1 Spares)
Key, ignition w. tumbler
Ref# 33  Fig. 36 Page 79 #7
 Ignition key
 (Model: T120R-TR6R)
 ¹ SN: New FS901 Orig FS916


97-2262 / H2262
Cover, rubber
Ref# 34  Fig. 36 Page 79 #7 (Qty:1)
 Ignition switch
 (Model: T120R-TR6R)
 ¹ [BT 2015 65kmi]


60-343/3 / D343/3
Rubber cable tie
Ref# 35  Fig. 36 Page 79 #7 (Qty:1)
 Ignition (rear lamp)
 (Model: T120R-TR6R)