Figure 17 Telescopic front forks
27 Apr 2024 Figure 17 Telescopic front forks97-3658 / H3658FORK ASSEMBLY Ref# 1 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork T120R |
97-2288 / H2288 Lower yoke and stem Ref# 2 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork T120R |
97-0439 / H439 Bin - (1/0/0) Bottom cone Ref# 3 Fig. 17 Page 45 #7 (1969) (Req:1) Lower yoke and stem |
97-2290 / H2290 Bolt, pinch UNF (SAE) 3/8-24TPI X 2-1/4 U.H. (Tool-9/16) Ref# 4 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Torque: 25 LBS |
60-4246 / S25-2 Bin C-1 (6/0/0) Washer, plain 3/8 x 3/4 x 1/16 Ref# 5 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube pinch bolt 45/4 |
14-1303 Nut, locking UNF (SAE) 3/8-24TPI thin Cleveloc (Tool-9/16) Ref# 6 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube pinch bolt 45/4 Torque: 25 LBS |
97-2263 / H2263 Bin I-2 (0/1/1) Nut, sleeve (fork stem) Ref# 7 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork ¹ Using H2108 for steering damper Spare is original |
97-3667 / H3667 Upper yoke Ref# 8 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork |
97-1527 / H1527 Bin I-1 (1/0/0) Bush, bonded Ref# 9 Fig. 17 Page 45 #7 (1969) (Req:2) Handle bar mounting |
82-6738 / F6738 Lock, steering Ref# 10 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke |
60-0623 / D623 Key, frame lock Ref# 11 Fig. 17 Page 45 #7 (1969) (Req:2) Steering lock |
21-0578 / S578 Bin I-2 (2/0/0) Grub screw ASME 1/4 Ref# 12 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke ¹ Secures frame lock cylinder |
97-2266 / H2266 Bin I-2 (2/0/0) Washer, sealing Ref# 13 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke ¹ Steering lock |
97-2107 / H2107 Bin I-2 (0/0/0) Locating pin Ref# 14 Fig. 17 Page 45 #7 (1969) (Req:1) Lower yoke ¹ Secures steering damper if fitted |
21-0684 / S684 Bin I-1 (1/0/0) Bolt, pinch UNF (SAE) 3/8-24TPI X 1-11/16 U.H. Ref# 15 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke Torque: 15 LBS |
21-0685 / S685 Bin I-2 (1/0/0) Nut, seated UNF (SAE) 3/8-24TPI Ref# 16 Fig. 17 Page 45 #7 (1969) (Req:1) Upper yoke pinch bolt Torque: 15 LBS |
97-2161 / H2161 Fork cover, top left Ref# 17 Fig. 17 Page 45 #7 (1969) (Req:1) Stanchion tube |
97-2162 / H2162 Fork cover, top right Ref# 18 Fig. 17 Page 45 #7 (1969) (Req:1) Stanchion tube |
82-4047 / F4047 Bin J-3 (4/0/0) Washer, cork 2" Ref# 19 Fig. 17 Page 45 #7 (1969) (Req:2) Spring abutment, stanchion tube ¹ Oil tank cap also (Fig.23 Ref.3) |
97-1657 / H1657 Abutment Ref# 20 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube spring |
97-1891 / H1891 Bin S-T (0/4/2) Spring Solo (Yellow/Blue) Ref# 21 Fig. 17 Page 45 #7 (1969) (Req:2) Front fork ¹ 2007/33,000mi * 2022/86,000(Progressive) |
97-1892 / H1892 Main spring Ref# 21 Fig. 17 Page 45 #7 (1969) (Req:2) Extra strong (Yellow/Green) |
97-1656 / H1656 Bin J-3 (2/0/0) Washer, plain ID 1-7/16" OD 2" Ref# 22 Fig. 17 Page 45 #7 (1969) (Req:2) Fork seal holder |
97-3635 / H3635 Bin S1- (0/1/0) Gaiter, front forks Ref# 23 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Orient: End with pin hole goes DOWN. |
97-3633 / H3633 Dust excluder sleeve nut (Tool-61-6017) Ref# 24 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg |
97-1500 / H1500 Bin J-1 (4/0/0) Oil seal, front forks Ref# 25 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Orient: Open lip/springs go down (to threaded end of seal holder) ¹ 2007/33.7kmi(leaked)*2014/60kmi*2022/86kmi |
97-2119 / H2119 Bin J-2 (6/0/0) O-ring Viton/Dash#130/Nom.CS 3/32"/ID 1-5/8" Ref# 26 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg, dust excluder sleeve nut ¹ 2007/33,700*2014/60,000*2022/86,000mi. |
97-0431 / H431 Washer, plain Ref# 27 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube, above top bearing |
97-0441 / H441 Bin J-6 (0/2/2) Bearing, telescopic front fork (upper) Ref# 28 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube ¹ [BT 2007 33kmi] Spares used (orig) |
97-1896 / H1896 Bin J-7 (0/2/2) Sleeve, damping Ref# 29 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube Orient: Built-up ends of PVC damping sleeves go DOWN. |
97-2092 / H2092 Stanchion tube Ref# 30 Fig. 17 Page 45 #7 (1969) (Req:2) Front fork ¹ 2022/86,000mi |
97-0443 / H443 Bin - (0/2/0) Bearing, telescopic front fork (lower) Ref# 31 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube ¹ [2007 33kmi] Spares used (original) |
97-2091 / H2091 Nut, bearing Ref# 32 Fig. 17 Page 45 #7 (1969) (Req:2) Bottom of stanchion tube |
97-2245 / H2245 Nut 1 1/2" across flats Ref# 33 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube cap Torque: 80 LBS |
97-2294 / H2294 Lower fork leg, left Ref# 34 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork ¹ 1/3 pint (200cc) oil |
97-2295 / H2295 Lower fork leg, right Ref# 35 Fig. 17 Page 45 #7 (1969) (Req:1) Front fork ¹ 1/3 pint (200cc) oil |
97-1844 / H1844 Spindle cap Ref# 36 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg |
60-4260 / S26-3 Bin C-2 (10/0/0) Washer, spring 5/16 Ref# 37 Fig. 17 Page 45 #7 (1969) (Req:4) Lower fork leg spindle cap |
14-0218 Bin F-3 (1/4/2) Bolt UNF (SAE) 5/16-24TPI X 1-7/16 U.H. Ref# 38 Fig. 17 Page 45 #7 (1969) (Req:4) Lower fork leg spindle Torque: 25 LBS ¹ #7 p39/Ref30 says 1 5/16 U.H. |
97-0519A / H519A Bin J-5 (0/2/0) Drain plug UNF (SAE) 10-32 X 1/8 Ref# 39 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg ¹ Spares: 1 new, 1 original |
97-0430 / H430 Bin J-5 (4/0/0) Washer, fiber 3/16" Ref# 40 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg drain plug ¹ Spares are MAPCycle 97-3893 (alloy) |
97-2154 / H2154 Shuttle valve Ref# 41 Fig. 17 Page 45 #7 (1969) (Req:2) Stanchion tube |
97-2127 / H2127 Bin J-5 (2/1/0) Circlip Ref# 42 Fig. 17 Page 45 #7 (1969) (Req:2) Front fork shuttle valve |
97-2090 / H2090 Restrictor (Tool-5/8) Ref# 43 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg ¹ Use speed wrench with Extension & 5/8" socket on 45/45 |
97-1062 / H1062 Bin J-4 (4/0/0) Washer, aluminum Ref# 44 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg |
97-2126 / H2126 Bin J-4 (0/2/2) Bolt, flanged (Tool-5/16) Ref# 45 Fig. 17 Page 45 #7 (1969) (Req:2) Lower fork leg ¹ Spares: original |
97-3682 / H3682 Bin I-6 (0/1/0) Bracket Ref# 46 Fig. 17 Page 45 #7 (1969) (Req:1) Brake cable, front brake |
97-2270 / H2270 Cable retainer Ref# 47 Fig. 17 Page 45 #7 (1969) (Req:1) Brake cable, front brake |
82-8245 / F8245 Washer, starlock Ref# 48 Fig. 17 Page 45 #7 (1969) (Req:1) Brake cable, front brake |
EOF |